Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Big bore

Thread Tools
 
Search this Thread
 
Old May 28, 2021 | 08:20 PM
  #1  
jdcinak's Avatar
jdcinak
Thread Starter
|
Novice
Joined: May 2021
Posts: 15
Likes: 0
From: alaska
Default Big bore

Can I make a 103 top end fit on a 80 ci bottom?
 
Reply
Old May 28, 2021 | 08:52 PM
  #2  
roussfam's Avatar
roussfam
Seasoned HDF Member
15 Year Member
Top Answer: 1
Top Answer: 3
Top Answer: 5
Joined: Jan 2009
Posts: 12,686
Likes: 8,291
From: Ottawa, Ontario
Default

Great first post. Just making sure I understand the question, you're asking can you put a 103"Twin Cam top end on a 80" Evo??
 
Reply
Old May 28, 2021 | 09:12 PM
  #3  
jdcinak's Avatar
jdcinak
Thread Starter
|
Novice
Joined: May 2021
Posts: 15
Likes: 0
From: alaska
Default

My bad, it’s an 88 twin cam
 
Reply
Old May 28, 2021 | 09:19 PM
  #4  
Screamin beagle's Avatar
Screamin beagle
Seasoned HDF Member
5 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2017
Posts: 5,315
Likes: 4,272
From: Granville New York
Default

Well now it's clear as mud
 
Reply
Old May 28, 2021 | 09:23 PM
  #5  
jdcinak's Avatar
jdcinak
Thread Starter
|
Novice
Joined: May 2021
Posts: 15
Likes: 0
From: alaska
Default

Ok, I have a 06 flh Electra glide with a 88 tc motor. I’m wondering if a 103” tc top end will fit. I’m aware I’ll may have to bore it to fit the jugs, maybe change the wheels and cam chest too, but can it work?
 
Reply
Old May 29, 2021 | 06:36 AM
  #6  
roussfam's Avatar
roussfam
Seasoned HDF Member
15 Year Member
Top Answer: 1
Top Answer: 3
Top Answer: 5
Joined: Jan 2009
Posts: 12,686
Likes: 8,291
From: Ottawa, Ontario
Default

I'm out...
 
Reply
Old May 29, 2021 | 06:52 AM
  #7  
rigidthumper's Avatar
rigidthumper
Grand HDF Member
Veteran: Army
Veteran: Navy
15 Year Member
Top Answer: 10
Joined: Jul 2007
Posts: 3,736
Likes: 8,516
From: Bates County MO
Default

Originally Posted by jdcinak
Can I make a 103 top end fit on a 80 ci bottom?
88" engine has 4" stroke flywheels and a 3.75" bore. The 103 has 4.375 stroke flywheels and a 3.875" bore. Since the factory case bore is the same, you can fit 103 cylinders on your cases, but will need pistons designed for the larger bore, and the smaller stroke. This will make your engine a 95" (4" stroke x 3.875" bore).
The heads are interchangeable, you just have to use 2006 and newer intake flanges with 2006 and newer heads.
 

Last edited by rigidthumper; May 29, 2021 at 10:33 AM.
Reply
Old May 29, 2021 | 06:53 AM
  #8  
roussfam's Avatar
roussfam
Seasoned HDF Member
15 Year Member
Top Answer: 1
Top Answer: 3
Top Answer: 5
Joined: Jan 2009
Posts: 12,686
Likes: 8,291
From: Ottawa, Ontario
Default

Originally Posted by rigidthumper
88" engine has 4" stroke flywheels and a 3.75" bore. The 103 has 4.375 stroke flywheels and a 3.875" bore. Since the factory case bore is the same, you can fit 103 cylinders on your cases, but will need pistons designed for the larger bore, and the smaller stroke. This will make your engine a 95" (4" stroke x 3.875" bore).
The heads are interchangeable, you just have to use 2006 and newer intake flanges with 2006 and newer heads.
What about the wheels, he asked?
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old May 29, 2021 | 12:16 PM
  #9  
jdcinak's Avatar
jdcinak
Thread Starter
|
Novice
Joined: May 2021
Posts: 15
Likes: 0
From: alaska
Default

Originally Posted by rigidthumper
88" engine has 4" stroke flywheels and a 3.75" bore. The 103 has 4.375 stroke flywheels and a 3.875" bore. Since the factory case bore is the same, you can fit 103 cylinders on your cases, but will need pistons designed for the larger bore, and the smaller stroke. This will make your engine a 95" (4" stroke x 3.875" bore).
The heads are interchangeable, you just have to use 2006 and newer intake flanges with 2006 and newer heads.
Can I use a larger stroke flywheels ?
 
Reply
Old May 29, 2021 | 12:25 PM
  #10  
Neggy ZRXOA 5248's Avatar
Neggy ZRXOA 5248
Stellar HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2005
Posts: 3,183
Likes: 836
From: KMHT KFMY
Default

just put a big bore/big stroke S&S engine in it

88 to 95 is easy, everything else is going to require a lot of parts and lots of machine work
 
Reply



All times are GMT -5. The time now is 04:43 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE