Clutch cable snapped
Stellar HDF Member
Joined: Sep 2017
Posts: 2,143
Likes: 576
From: memphis
had this happen on my gixxer. got it home exactly like architect described.
I wonder if the cable showed signs of fraying at the perch prior to snapping.
guess I'll put this area on my check list.
I wonder if the cable showed signs of fraying at the perch prior to snapping.
guess I'll put this area on my check list.
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,900
Likes: 8,007
From: poway
When they break at that point, it's typically dues to lack of lube on the pivot part of cable end in the lever or improper routing of the cable to the lever perch where the cable comes in at an angle and not straight.
Tourer
Joined: Jun 2020
Posts: 415
Likes: 400
From: Central Arkansas
A friend had that happen many years ago. We cut and peeled the cable sheath back to expose the cable and clamped pliers on it so he could pull the clutch and shift gears. Made it home with no problem.
Road Captain
Joined: Mar 2013
Posts: 530
Likes: 57
From: The South
I've often wondered how you can lube it effectively with that plastic covering the cable? It doesn't seem to me the lube would make it passed the plastic sheath.
Seasoned HDF Member
Joined: Aug 2017
Posts: 7,323
Likes: 11,760
From: Omaha,NE
I also use their cable lube: https://www.motionpro.com/product/15-0002
I give a good dose of lube to each cable then blow compressed air to force it all the way down to the ends. Once they drip there, clean up and you're done.
Road Captain
Joined: Mar 2013
Posts: 530
Likes: 57
From: The South
There's a tool for every job: https://www.motionpro.com/product/08-0182
I also use their cable lube: https://www.motionpro.com/product/15-0002
I give a good dose of lube to each cable then blow compressed air to force it all the way down to the ends. Once they drip there, clean up and you're done.
I also use their cable lube: https://www.motionpro.com/product/15-0002
I give a good dose of lube to each cable then blow compressed air to force it all the way down to the ends. Once they drip there, clean up and you're done.
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Seasoned HDF Member
Joined: Aug 2017
Posts: 7,323
Likes: 11,760
From: Omaha,NE
Edit to add: you have to remove the cable from the handle so you can access the open end.
Last edited by strych9; Nov 1, 2022 at 04:37 PM.
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,900
Likes: 8,007
From: poway
It probably not cable lube that killed the cable. It's lack of lube at the attachment to the lever. It forces the loop to flex the cable right where the loop forms. Very common issue. Even with the old barrel ended cables.
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