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Road King Won't Turn Over

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Old May 10, 2023 | 07:40 PM
  #31  
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Not sure where to post updates... I just removed the starter end cap and pushed in on the solenoid and it fired right up. I know this bypasses the relay and the handlebar switch, but what else? Everything? I know this may not help diagnose the issue, but at least now I can ride! I ordered a solenoid cover with a button that will be here tomorrow. I appreciate the help, and any other ideas you all may have are still welcome!
 
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Old May 10, 2023 | 08:03 PM
  #32  
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Originally Posted by hardcore13
Not sure where to post updates... I just removed the starter end cap and pushed in on the solenoid and it fired right up. I know this bypasses the relay and the handlebar switch, but what else? Everything? I know this may not help diagnose the issue, but at least now I can ride! I ordered a solenoid cover with a button that will be here tomorrow. I appreciate the help, and any other ideas you all may have are still welcome!
We know you don't have security since that disables more the just the starter

You need to study the crank circuit on your bike which is actually pretty simple.
 
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Old May 10, 2023 | 08:07 PM
  #33  
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You can check trigger signal with a test light.
That would allow you to diagnose if it is the start switch wiring or isolated to starter area.
 
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Old May 10, 2023 | 08:11 PM
  #34  
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Originally Posted by hardcore13
Not sure where to post updates... I just removed the starter end cap and pushed in on the solenoid and it fired right up. I know this bypasses the relay and the handlebar switch, but what else? Everything? I know this may not help diagnose the issue, but at least now I can ride! I ordered a solenoid cover with a button that will be here tomorrow. I appreciate the help, and any other ideas you all may have are still welcome!
We know you don't have security since you told us and that disables more then just the starter.

You need to study the crank circuit on your bike which is actually pretty simple.

Bar on and off is just another cut just like ignition switch for run circuit. I personally never use it.

The start button just hits power to small relay that cuts in power to the solenoid magnet that pulls in the large contact for power to the starter.

(What you manually pulled pushed in). Obliviously everything else is OK .
 

Last edited by Jackie Paper; May 10, 2023 at 08:14 PM.
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Old May 10, 2023 | 08:14 PM
  #35  
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Originally Posted by Jackie Paper
We know you don't have security since that disables more the just the starter

You need to study the crank circuit on your bike which is actually pretty simple.
What else does it disable.. The TSSM / TSM disables the start through the TAN/Green Wire. The only way it can shut down the ECM is through the serial buss. Maybe system relay?
 

Last edited by Max Headflow; May 10, 2023 at 08:16 PM.
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Old May 10, 2023 | 08:34 PM
  #36  
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Originally Posted by Max Headflow
What else does it disable.. The TSSM / TSM disables the start through the TAN/Green Wire. The only way it can shut down the ECM is through the serial buss. Maybe system relay?

My electrical diagnostic manual for 04 says the TSM only has turn signal control and bank angle. Bank angle kills fuel pump.

But you appear to be correct in the simplified wiring diagram. But if you look at it, it kills ignition power also..

Does a TSM have a 9 terminal. I'm not sure. I sorta think 9 is TSSM killing ignition and start for the security .

Way to deep for me.with out a few hours homework.
 
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Old May 10, 2023 | 08:53 PM
  #37  
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Originally Posted by commander47
You just put in LED lights. You need to make sure you have the correct load resister wiring.

Otherwise, on your 2005 the ECM will think your voltage is way off. (the blinking six times)

Make doubly sure you bought the right kit for your bike.
Thank you. I need to get the resistor package. I didn’t get one with the kit. Wasn’t sure I would need it. I found a workaround. See my reply to my OP if you are interested.
 
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Old May 10, 2023 | 09:29 PM
  #38  
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Originally Posted by Jackie Paper
My electrical diagnostic manual for 04 says the TSM only has turn signal control and bank angle. Bank angle kills fuel pump.

But you appear to be correct in the simplified wiring diagram. But if you look at it, it kills ignition power also..

Does a TSM have a 9 terminal. I'm not sure. I sorta think 9 is TSSM killing ignition and start for the security .

Way to deep for me.with out a few hours homework.

Pin 9 is for the starter relay.. I have a 2005 diagram. Pin 10 will be used to cut the system relay but on a 2005, it's not hooked up.. 2004 shows the same thing. I suspect that they used the serial bus to control the system relay..


 
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Old May 10, 2023 | 09:36 PM
  #39  
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Originally Posted by Max Headflow
I'd check the battery fuse. The small one.. With the errors you got, it might be blown. The only thing I can think of is that the new taillight /Turn signal shorted one of the turn signals temporally and when the TSSM tried to flash the signals with the ignition off it blew the fuse.. Battery fuse supplies power to ECM, Speedo, TSSM when the ignition is off.. I guess that it cleared if the turn signals flash 6 times on key on.. BTW check that new taillight turnsignals flash... IIRC Flashing 6 times means the TSSM got an error..

On the early TCs, the Tan/Green wire going to the starter relay from the TSSM. You can verify that it's held low when pressing the start button. If it goes hight, the TSSM is stopping the bike from starting.. It may be a blown fuse or bad TSSM.

While there may be a load issue with the turn signals, the issue should not stop the bike from starting.

Thank you. Not sure if you saw my update, but I got the bike to start right up by manually pushing in the starter solenoid. I will check the small battery fuse, but wouldn't the bike starting up mean that it is OK?

Not sure what you mean by "TCs." Also not sure what you mean by "held low" and "goes high."
 
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Old May 10, 2023 | 09:42 PM
  #40  
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You mean the starter relay under the seat? I tried a different one and nothing changed, but I am getting 12v to that relay without pressing the Start switch.
 
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