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Brake caliper issue

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Old Aug 20, 2025 | 03:45 PM
  #31  
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Originally Posted by Ultra103
Shouldn't matter how cheap an installer tool is, it's the tool holding the tool that controls the depth.
What "matters" is that the cheapo tools tend to follow an inferior design with a recess in the center or a lip around the outer edge (however you want to say it) which Max is referring to in his post. That makes it possible to overdrive the bearings. The Original Harley Kent-Moore tool (referenced in the FSM) is Flat faced ... Not possible to overdrive and you don't have to "sneak up" on it either.

You don't have to control the depth ... the bottom of the bore controls the depth on the Primary Bearing Side and the center spacer sleeve controls the depth on the Secondary Bearing side.

With a Flat faced tool, you don't have to "sneak up" on the spacer sleeve during the installation of the second bearing. You can just tighten it right up.

But with the cheapo tool you can always flip the "installer" over after using the piloted side to start the second bearing to where the installer OD just starts to enter the bore. The other Disc with no pilot is always used flipped ... Now it's like having a Flat faced tool

You can also chuck up those installers and machine them flat like Max did


.
 
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Old Aug 20, 2025 | 04:13 PM
  #32  
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Originally Posted by Diesel X
Started to do this myself and buy the tools but for what cheap tools and parts would cost, I said screw it and let the dealer do it. I normally do all my own work on my bike. If it happens again I'll buy some good tools and do it myself.
It ain't cheap
Jim's bearing puller installer kit
 
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Old Aug 20, 2025 | 04:31 PM
  #33  
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Originally Posted by Mongo1958
I would recommend Georges Garage Tool (made in the USA)... effectively Flat Faced installers
https://www.georges-garage.com/produ...ver-installer/

He's currently out of stock, but thinks 1-2 weeks out.




 
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Old Aug 20, 2025 | 04:37 PM
  #34  
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Originally Posted by multihdrdr
What "matters" is that the cheapo tools tend to follow an inferior design with a recess in the center or a lip around the outer edge (however you want to say it) which Max is referring to in his post. That makes it possible to overdrive the bearings. The Original Harley Kent-Moore tool (referenced in the FSM) is Flat faced ... Not possible to overdrive and you don't have to "sneak up" on it either.

You don't have to control the depth ... the bottom of the bore controls the depth on the Primary Bearing Side and the center spacer sleeve controls the depth on the Secondary Bearing side.

With a Flat faced tool, you don't have to "sneak up" on the spacer sleeve during the installation of the second bearing. You can just tighten it right up.

But with the cheapo tool you can always flip the "installer" over after using the piloted side to start the second bearing to where the installer OD just starts to enter the bore. The other Disc with no pilot is always used flipped ... Now it's like having a Flat faced tool

You can also chuck up those installers and machine them flat like Max did


.
Makes sense with the flat driver, I've been getting it close, then use just the driver to taaap it in until it just holds the spacer.
I'm going to try flipping and pulling.
 
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Old Aug 20, 2025 | 07:28 PM
  #35  
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Originally Posted by Schex
...
I'm going to try flipping and pulling.
Do it

The inner & outer race are the same width on the same plane ... Flat Face it is

Don't forget to have the Non Piloted disc flipped. No reason for it to be any other way at any time


.
 

Last edited by multihdrdr; Aug 20, 2025 at 07:31 PM.
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Old Aug 21, 2025 | 08:22 AM
  #36  
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Originally Posted by Diesel X

Also found this screw in the tire. Went in on a angle and is not leaking air, going to call this a win for tonight
I would probe that hole. The screw appears to have the tip broken off. You do not want that screw tip to still be in the tire carcass.
 
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Old Aug 21, 2025 | 09:32 AM
  #37  
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Good "point". I'll definitely check it
 
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Old Aug 21, 2025 | 03:10 PM
  #38  
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Just me I would not risk it. Looks like that screw is long
 
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Old Sep 1, 2025 | 10:00 PM
  #39  
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.
Newly modified "Cheapo" Installers ... Now they look like Harley's HD-44060 wheel bearing tool (Flat Faced)









.
 
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