No More ECM Flash
I'm guessing that HD didn't just buy an off-the-shelf solution without even the slighest of tweaks for their application. I'm sure with the quantity they are buying from Delphi, it would be well worth the effort for Delphi to 'customize' the unit for HD. That pdf looks like a sales tool to show potential buyers what is available, with the understanding that the modules are easily tailored to meet the specific needs of the buyer. Obviously I'm speculating, but I would be shocked if HD bought a one-size-fits-all solution.
The HD service manager told me that the newer bikes with the O2 sensors now automatically compensate for different air intake and exhaust pipes? Is that wrong?
So long as the characteristics of the peripherals aren't markedly different beyond flowing a little better across the board, "right" is probably okay. If the peripherals have characteristics that don't match the "curve" of the stock stuff, "wrong" would be the right answer.
The stock Delphi will evidently auto-tune while in closed loop mode to effectively shift the VE (volumetric efficiency) values it uses for determination of fuel and spark timing needs to become what they should be for the current conditions, even when switching to open-loop mode. Typical reasons for these changes might be an occasional tank of oxygenated fuel, differing altitudes, component wear, dirty air filter, etc. The VE shifting is done with a single multiplication factor (per cylinder) which is applied to its whole table, so if the new peripheral(s) act similarly everywhere as the stock gear, within a fair range, then the VE tables can be effectively shifted to a "proper" overall condition by the stock ECU using its narrow-band sensors.
As an example, if the new airbox and muffler combo provide 10% better flow everywhere the same, while running closed loop the necessary VE factor can established. This is then applied everywhere within the VE tables, so when you go open-loop at higher revs and larger throttle settings you'd be just fine.
If the peripherals handle the closed-loop range differently than they do the open-loop range (think "change the shape of the torque curve") you are playing with fire by not establishing "correct" modification to the base VE tables for full-throttle-type conditions, where the computer gets no feedback via the O2 sensors.
The SERT can be used to modify the base VE tables to reflect changes in the flow characteristics in different areas (changed torque curve shape, or a "simple" shifting up or down everywhere), so that the "adaptive fueling" can continue to perform properly. The dealer "downloads" do this as well, for the known peripherals the factory has tested, but for street-going engines this will be used to maintain the necessary EPA compliance.
The stock Delphi ECU, while relatively "simple," is actually quite elegant.
I would think that just (reasonable) slip-on mufflers are a safe bet, but changing the pipes would not be. Also, a freer-flowing airbox would probably not change much of the response in the lower throttle openings (where the auto-tuning is being performed) but would be a whole different animal at the larger ones, so it wouldn't be a safe bet either. Installing a freer-flowing filter element into the stock airbox should be safe.
CAUTION: Harley-DavidsonÂŽ EFI systems will not compensate for any component changes. Do not mill heads or increase compression in any way. Do not use cams other than supplied in the kit. Do not change kit components. Failure to comply may result in engine damage. Dealer installation required - failure to comply may result in a lean fuel condition and severe engine damage.
Like I said, I would not "just install" without modifying the VE tables in some way (either directly or with a piggyback device) anything that would tend to modify the shape of the resultant torque/horsepower curves.
That stuff ventures pretty far afield from "peripherals," by which I refer to the things on the very ends of the chain. Those things are links within the chain.
Like I said, I would not "just install" without modifying the VE tables in some way (either directly or with a piggyback device) anything that would tend to modify the shape of the resultant torque/horsepower curves.
On my last couple bikes I got: As long as you do not break into the motor do what you want, warranty is good.
The Best of Harley-Davidson for Lifelong Riders
The stock unit is very limited on addressing anything other than minor tweaks in the engine. The O2 sensors are not wide band by any means.









