Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

S&S 510g cam help needed

Thread Tools
 
Search this Thread
 
Old Nov 4, 2007 | 04:18 AM
  #1  
GlennsGlide's Avatar
GlennsGlide
Thread Starter
|
Cruiser
Joined: May 2007
Posts: 237
Likes: 0
From:
Default S&S 510g cam help needed

I spent today installing a set of S&S 510G gear drive cams in my 2006 FLHTCUI EGC TC88 every thing seemed to go ok until I started it up.
I have a lot of tappet noise with does'nt go away when the engine warms up at idle. I read through the installation sheets over and over and adjusted the ajdjustable push rods a number of times but still have the noise.One of the sheets does'nt specify that I need the HL2T lifter kit and another sheet says that any TC88 after 1986 does require the kit.
Has anyone installed the above cams themselves and did you need the HL2T kit.

All help greatly appreciated

GlennsGlide
 
Reply
Old Nov 4, 2007 | 08:05 AM
  #2  
Big Peter's Avatar
Big Peter
Road Captain
Joined: Sep 2007
Posts: 643
Likes: 0
Default RE: S&S 510g cam help needed

ORIGINAL: GlennsGlide

I spent today installing a set of S&S 510G gear drive cams in my 2006 FLHTCUI EGC TC88 every thing seemed to go ok until I started it up.
I have a lot of tappet noise with does'nt go away when the engine warms up at idle. I read through the installation sheets over and over and adjusted the ajdjustable push rods a number of times but still have the noise.One of the sheets does'nt specify that I need the HL2T lifter kit and another sheet says that any TC88 after 1986 does require the kit.
Has anyone installed the above cams themselves and did you need the HL2T kit.

All help greatly appreciated

GlennsGlide
Hi GlennsGlide,

I installed the S&S .510G gear drive cams in my 1999 TC88
and did NOT need the HL2T lifter kit.
I also kept stock pushrods.
It's very important to stick to the instructions and torque values
when installing the oilpump !
Tappet noise may be caused (for a short while) by the fact
that the tappets have to fill up with oil.
Are these the instructions you are working with ?
www.sscycle.com/modules/instruction/uploads/51-1047.pdf
Let us know your findings.

Greetz Peter (Netherlands)
 
Reply
Old Nov 4, 2007 | 08:14 AM
  #3  
asuperheat's Avatar
asuperheat
Road Master
Joined: Jun 2006
Posts: 783
Likes: 1
From:
Default RE: S&S 510g cam help needed

Make sure you have oil pressure if the pump did not go back in right, or o-ring mising on cam plalate? First thing to check is oil pressure the lifters are hydrolic and noisy when there is no oil. If you find no oil presure you have to open her up and see whats off. Good luck.
 
Reply
Old Nov 4, 2007 | 08:18 AM
  #4  
Big Peter's Avatar
Big Peter
Road Captain
Joined: Sep 2007
Posts: 643
Likes: 0
Default RE: S&S 510g cam help needed

ORIGINAL: GlennsGlide

I spent today installing a set of S&S 510G gear drive cams in my 2006 FLHTCUI EGC TC88 every thing seemed to go ok until I started it up.
I have a lot of tappet noise with does'nt go away when the engine warms up at idle. I read through the installation sheets over and over and adjusted the ajdjustable push rods a number of times but still have the noise.One of the sheets does'nt specify that I need the HL2T lifter kit and another sheet says that any TC88 after 1986 does require the kit.
Has anyone installed the above cams themselves and did you need the HL2T kit.

All help greatly appreciated

GlennsGlide
www.zodiac.nl/instructions/S&Spushrods.pdf

Greetz Peter
 
Reply
Old Nov 4, 2007 | 08:42 AM
  #5  
Big Peter's Avatar
Big Peter
Road Captain
Joined: Sep 2007
Posts: 643
Likes: 0
Default RE: S&S 510g cam help needed

GlennsGlide,

Found this on the S&S site:
lifters may be somewhat noisy for 10-20 miles. If lifters are still noisy after 20 miles it is recommended that pushrods be adjusted one-half turn looser

Hope you can fix it

Greetz Peter
 
Reply
Old Nov 4, 2007 | 10:30 AM
  #6  
Biggzed's Avatar
Biggzed
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2005
Posts: 5,465
Likes: 625
Default RE: S&S 510g cam help needed

I would make aboslutely certain you have proper oil pressure. Did you replace all o-rings associated with the oil pump when you put everything back together? Did you coat the lifters/cams/gears in a good assembly lube?

When I installed the 510g's in my '99RKC, the lifters had a slight tick for about half an hour of riding. After that all was quiet.

Hope you get it figured out.
 
Reply
Old Nov 4, 2007 | 05:54 PM
  #7  
GlennsGlide's Avatar
GlennsGlide
Thread Starter
|
Cruiser
Joined: May 2007
Posts: 237
Likes: 0
From:
Default RE: S&S 510g cam help needed

Well you guys are right NO OIL PRESSURE
Pulled it down again and checked any & everything I could, reassemled it and still no oil pressure. Does anyone have a breakdown on the oil pump so I can make sure all o-rings and such are where there suppose to be.

Help Help Help

GlennsGlide
 
Reply
Old Nov 4, 2007 | 05:59 PM
  #8  
Biggzed's Avatar
Biggzed
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2005
Posts: 5,465
Likes: 625
Default RE: S&S 510g cam help needed

Did you follow the oil pump alignment procedure very carefully? This is crucial.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-1

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-2

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-3

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-5

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-6

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-7

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-8

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-9

10 Motorcycles You Should Never Buy

 Joe Kucinski
Old Nov 4, 2007 | 06:13 PM
  #9  
GlennsGlide's Avatar
GlennsGlide
Thread Starter
|
Cruiser
Joined: May 2007
Posts: 237
Likes: 0
From:
Default RE: S&S 510g cam help needed

Hi Biggzed
I followed as much as in torque up the 4 pump bolts as per the S&S specs inthe correct order, is there anything else I should be doing.

GlennsGlide
 
Reply
Old Nov 4, 2007 | 08:52 PM
  #10  
Mr. Wizard's Avatar
Mr. Wizard
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2007
Posts: 10,393
Likes: 2,060
From: N. Atlanta Burbs
Riders Club Member
Default RE: S&S 510g cam help needed

Glenn

About a month ago I had the same problem after changing my cams on the 06 RK...no oil pressure.

This really sounds stupid but on the back side of the oil pump I reversed the gear and washer by accident when putting it back together. Went through everything you are doing now and was going nuts... thought I had a bad set of lifters.... Called a buddy at HD, said I was a big dummy.. come to find out it is a very common mistake.

Had the break down of the oil pump that he faxed to me but trashed after it got oil on it or I would post it here.

I know it's a b!tch to break it back down but it looks like you need to check it out.


 
Reply



All times are GMT -5. The time now is 11:33 PM.

story-0
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-1
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-2
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-3
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-4
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-5
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-6
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-7
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-8
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-9
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE