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Windshield Cut Down

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Old Nov 21, 2007 | 03:14 PM
  #1  
ezlife's Avatar
ezlife
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Road Master
Joined: Dec 2006
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From: New York
Default Windshield Cut Down

Finally got sick of the stock windshield height on my RK Classic. Stock is 20" from headlight cut out to top of shield. I'm 6'0" and have been looking thru the top edge from day one.

One of my bretheren here posted some tips on how to cut the shield and save the $$ of having to buy a new one. Used a piece of oaktag and traced stock curve, cut out curve on paper, lowered 3.5" to give me a new height of 16.5" and taped to shield. Masking taped area of cut and cut with jigsaw using new pvc blade. Worked great, sanded edge smooth and took for cruise.

Height is now perfect. Looking about 2" over top, wind just passes over top of helmet.

If you were thinking about this, but hesitant to cut into stock shield, go ahead, this was no big deal, just make sure you have template centered when marking cut line.

Here's a few before and afters, hope it helps:

Ezlife

Stock

Amount cut off

After
 
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Old Nov 22, 2007 | 01:13 AM
  #2  
PapaTravis's Avatar
PapaTravis
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Joined: May 2006
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From:
Default RE: Windshield Cut Down

Looks great. I have been thinking the same for my bike. I have 18" apes, and the shield will not fit, when I have the bars pushed forward. Maybe another thing I should do for the winter?? LOL

BTW, have ya thought about smoothing out the bump on both sides where ya started the cut? I can see an obvious bump on the curve. I would think you should be able to smooth it out some, and make it a little cleaner curve. Just a thought, don't mean to bust your b@lls, or anything. I just think it would look smoother.
 
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Old Nov 22, 2007 | 02:16 PM
  #3  
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jag1886
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From: Boise Idaho
Default RE: Windshield Cut Down

That's cool, I personally bought a shorter windshield. I'm only 5'10" and the stockwindshield about made me vomit looking through it. (it vibrated to much)
Looking over is the way to go.
I think I will try that on my wifes bike, her shield is to tall for her also.
 
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Old Nov 22, 2007 | 03:53 PM
  #4  
jack49's Avatar
jack49
Road Captain
Joined: Mar 2007
Posts: 531
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Default RE: Windshield Cut Down

Cut mine down to 17 1/2". At that height, head buffeting at highway speeds was brutal.
Ended up buying a Clearview 17" reverse cure shield. Cured that problem.
 
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Old Nov 22, 2007 | 05:59 PM
  #5  
ezlife's Avatar
ezlife
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Joined: Dec 2006
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From: New York
Default RE: Windshield Cut Down

ORIGINAL: PapaTravis

Looks great. I have been thinking the same for my bike. I have 18" apes, and the shield will not fit, when I have the bars pushed forward. Maybe another thing I should do for the winter?? LOL

BTW, have ya thought about smoothing out the bump on both sides where ya started the cut? I can see an obvious bump on the curve. I would think you should be able to smooth it out some, and make it a little cleaner curve. Just a thought, don't mean to bust your b@lls, or anything. I just think it would look smoother.
Thanks PT

Your right about the sanding. Ran out of paper for the sander and couldn't finish, I'm gonna picksome up this weekend and smooth things up.

Thanks for noticing! (lol)
 
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Old Nov 22, 2007 | 06:09 PM
  #6  
Thunderchild's Avatar
Thunderchild
Cruiser
Joined: Sep 2007
Posts: 157
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From: Mississippi.
Default RE: Windshield Cut Down

im in the same boat....im 6 feet tall and im always looking through the very top edge of the shield. i keep trying to look over it or bend down and look through it.

i just aint got the guts to cut it.
 
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Old Nov 22, 2007 | 06:20 PM
  #7  
moses's Avatar
moses
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Joined: Oct 2007
Posts: 7
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From: Sherwood Park, Alberta
Default RE: Windshield Cut Down

Hey Thunderchild,
I didn't have enought guts either, but after a 1/2 crock of the Captain decided to take the chance. (next day off course)
I used a dremel tool with a very fine grit cut-off wheel, and then finished off with a fine grit drum paper to round the edge.
worked fine.
 
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Old Nov 22, 2007 | 09:06 PM
  #8  
monza66mo's Avatar
monza66mo
Cruiser
Joined: Apr 2007
Posts: 132
Likes: 7
From: St Robert, MO
Default RE: Windshield Cut Down

I agree with Moses. The first shield I cut I used a jigsaw. The last one, I used a dremel it's much easier. And that blue painters masking tape sticks real good.
 
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