Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

ZUMO Powerlet Techmount quick disconnect

Thread Tools
 
Search this Thread
 
Old Feb 2, 2008 | 10:02 AM
  #11  
Duke of HD's Avatar
Duke of HD
Tourer
Joined: May 2007
Posts: 276
Likes: 0
From:
Default RE: ZUMO Powerlet Techmount quick disconnect

you have a fm modulator? can you tell me how this works? I am interested in setting mine up this way but am currently using the 3.5mm plug. I will also be getting the powerlet thanks to your friggen post[:@] more $$$ spent on my bike![sm=violin.gif] love this place but I think my wife might put a block on this address if I keep spending money.
 
Reply
Old Feb 2, 2008 | 12:02 PM
  #12  
RoadKing52's Avatar
RoadKing52
Cruiser
Joined: Nov 2004
Posts: 125
Likes: 2
From: Connecticut
Default RE: ZUMO Powerlet Techmount quick disconnect

Thanks Merlin these look great. BY the way your intsall really looks clean. I checked out the web sites for your parts and they have so many. Can you list the part numbers?
Thanks
 
Reply
Old Feb 2, 2008 | 04:13 PM
  #13  
Merlin's Avatar
Merlin
Thread Starter
|
Road Captain
Joined: Jan 2006
Posts: 688
Likes: 4
From: Sunny South Florida
Default RE: ZUMO Powerlet Techmount quick disconnect

Project Parts List - modified 3/11/08

1) Garmin Zumo 550

Direct from Powerlet: (Call 1-877-752-7835)
1) PKT-068 bracket with socket assembly (no wiring harness) – Chrome
1) Techmount Riser 2 ˝ inches Chrome Approx $50.00
1) Techmount Accessory Quick Change Adapter $14.95
1) PPC-020-SC GARMIN ZUMO POWER CABLE
Short cable-SC at 12" in length w/Powerlet PPL-002 straight plug $32.95

(I might recommend a 10" cable and a right angle plug. It might be a cleaner look and easier to use.)


1) Sound Professionals SP-SPSC-7 Gold Plated Right Angle Stereo Patch Cable - 8 inches $5? (wesite)
1) Radio Shack 274-886 Gold Plated female-female 1/8 coupler $11.00
2) Stainless 4mm screws from Ace Hardware $1.00
2) P clamps Ace Hardware (so cheap they were almost free)
1) Plastic cap (free)


UPDATE - THINGS LEARNED - PROJECT REVISION:

I removed the FM modulator and did the additional AUX jack in the HD radio. MUCH Better!
see post below for more info... https://www.hdforums.com/fb.asp?m=2854528
 

Last edited by Merlin; Aug 7, 2008 at 03:54 PM.
Reply
Old Feb 2, 2008 | 04:29 PM
  #14  
Merlin's Avatar
Merlin
Thread Starter
|
Road Captain
Joined: Jan 2006
Posts: 688
Likes: 4
From: Sunny South Florida
Default RE: ZUMO Powerlet Techmount quick disconnect

SPECIAL NOTE:

I have 1 1/4" handlebars.

The "PKT-068 bracket with socket assembly" is for 1 1/4" handlebars!
I do not know what the correct part # is for 1" bars.

Call 'em!

Powerlet:
Adamwas great about replying to email and very helpful on the phone.

Techmount:
Dave was outstanding with his knowledge, assistance and direction.



]\/[erlin
 
Reply
Old Feb 2, 2008 | 06:06 PM
  #15  
Merlin's Avatar
Merlin
Thread Starter
|
Road Captain
Joined: Jan 2006
Posts: 688
Likes: 4
From: Sunny South Florida
Default RE: ZUMO Powerlet Techmount quick disconnect

Here's what I did under the Powerbar.

Two longer screws (4mm) to replace the stock screws that hold the Powerbar clamp together.
Two P clamps and the Radio Shack 274-886 (1/8" female-female) covered in black heat shrink wrap.

One Female jack side for the AUX audio cable that comes out of the handlebars and
one side for the Sound Pros SP-SPSC-7 8" cable (shown in photo) for quick connect to the Zumo.

NOTE: The Rat Shack part 274-886 is a bright gold the heat shrink made it black so it was not noticable.

bottom view of Powerbar



Capping the bottom of the Powerbar:
Drill a small hole in the plastic cap pull the wires through and then solder the wires to the Powerbar contacts.
Put a small drop of siliconeon the plastic cap to hold it on.

]\/[erlin
 

Last edited by Merlin; Aug 7, 2008 at 03:56 PM.
Reply
Old Feb 2, 2008 | 06:46 PM
  #16  
chappy's Avatar
chappy
Road Warrior
Joined: Jan 2006
Posts: 1,504
Likes: 1
From: Sunapee, NH
Default RE: ZUMO Powerlet Techmount quick disconnect

Nice job!!
Thanks for the info and pics
chappy
 
Reply
Old Feb 2, 2008 | 07:16 PM
  #17  
homehandyman's Avatar
homehandyman
Advanced
Joined: Jul 2007
Posts: 65
Likes: 0
From:
Default RE: ZUMO Powerlet Techmount quick disconnect

Merlinii your set up looks assume. Just cant figure how you are getting power to the power bar. You did a great job and your pictures are outstanding.
 
Reply
Old Feb 3, 2008 | 07:17 AM
  #18  
Merlin's Avatar
Merlin
Thread Starter
|
Road Captain
Joined: Jan 2006
Posts: 688
Likes: 4
From: Sunny South Florida
Default RE: ZUMO Powerlet Techmount quick disconnect


I have 1 ź diameter handlebars so the supplied Ram Mount handlebar mount was too small. I tried the Ram Mount clutch mount. This allowed quick disconnect but I had hanging wires to the cigarette lighter and the HD Radio aux input when using the Zumo. I did not care for the appearance of the hanging wires as well as the safety factor. I was concerned that the hanging wires might catch on something, possibly damaging a component or even worse getting snagged and causing a riding mishap.
This way, No Wires = No Worries.

NOTE: I have since eliminated the DELPHI (below) and did the AUX jack in the back of the HD Radio mod. MUCH BETTER!
 

Last edited by Merlin; Aug 7, 2008 at 04:01 PM.
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Feb 4, 2008 | 07:14 AM
  #19  
Merlin's Avatar
Merlin
Thread Starter
|
Road Captain
Joined: Jan 2006
Posts: 688
Likes: 4
From: Sunny South Florida
Default RE: ZUMO Powerlet Techmount quick disconnect

Things learned:

Ok, I wish I'd done this first!!!
I removed the FM modulator and did a AUX jack on the back of the HD radio.
MUCH BETTER!


]\/[erlin
 

Last edited by Merlin; Aug 7, 2008 at 04:02 PM.
Reply
Old Feb 4, 2008 | 09:09 AM
  #20  
Twinrider's Avatar
Twinrider
Outstanding HDF Member
Joined: Oct 2007
Posts: 2,368
Likes: 14
From: Yokohama
Default RE: ZUMO Powerlet Techmount quick disconnect




With Zumo 550 mounted:








Nice setup, Merlini. No worries about water getting into the powerlet socket when you're riding in the rain with the Zumo mounted?
 
Reply



All times are GMT -5. The time now is 07:40 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE