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Handlebar replacement directions

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Old Apr 16, 2008 | 10:42 AM
  #1  
mountian man's Avatar
mountian man
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Default Handlebar replacement directions

Does anyone have a printable handlebar replacement directions,I have the Factory manual but this don't go into detail like I need it.I had one and can't remember where it was on the web.Need something printable,Putting apes on my RK Custom 05.I really could use a helping hand finding this,I found where someone put the pics on the Forum and went step by step but I can't take my computer to garage.Thanks
 
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Old Apr 16, 2008 | 11:03 AM
  #2  
Neckball's Avatar
Neckball
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Joined: Apr 2005
Posts: 3,108
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From: Lincolnton, NC
Default RE: Handlebar replacement directions

I've done the job twice and I don't know how to make it any more clear than what's in the service manual.
 
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Old Apr 16, 2008 | 11:11 AM
  #3  
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choochoo
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Default RE: Handlebar replacement directions

If you need that much detail you shouldn't even attempt it!!
The service manual if it is a HD original for your bike has all you need to know.
But you will need to use different sections in it.
You will need to look up removing handle bar mounted tach if you have one.
Possibly the fork lock and handlebar cover clamp if you have that setup.
removing both the throttle assembly on the barincluding the switch assembly
the brake handleand master cylinder.
Removing the clutch lever and the switch assembly and grips if you are reusing them.
Then removing the handle bar itself.
Then if you need longer clutch and throttle cables they will most likely have directions
included.
But you will still need to refer to the O.E. H.D manual for removing, reinstalling and
adjusting these items.
Assembly of other components will be the reverse of the removal.

Now if you can't figure this out from the above and the O.E. H.D. manual, you have no business
trying to do it yourself. Take it to the shop and let them do it!
 
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Old Apr 16, 2008 | 11:34 AM
  #4  
rocknrod's Avatar
rocknrod
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Joined: Aug 2007
Posts: 9,486
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From: Hico, TX (once home to Billy the Kid)
Default RE: Handlebar replacement directions

Here is a link:
http://www.kenandjudy.us/Harley%20Pi...Bars/index.htm
 
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Old Apr 16, 2008 | 04:28 PM
  #5  
mountian man's Avatar
mountian man
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Default RE: Handlebar replacement directions

Thanks Rocknrod,This was a big help,I found out how to use the book manual a little better,I am very mechanical inclined,But just really didn't understand the book at first,I just got it,But the website you sent was a big help.Didn't take me long to get them o,I'll post pixs.Thanks Jim
 
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Old Apr 16, 2008 | 05:07 PM
  #6  
TheBlackBastard's Avatar
TheBlackBastard
Tourer
Joined: Feb 2008
Posts: 471
Likes: 0
From: Salt Lake City, UT
Default RE: Handlebar replacement directions

Check out the start page of www.roadkingriders.com Scroll down (way down)to the "Changing Bars" link. It is a good one.
 
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Old Apr 16, 2008 | 06:17 PM
  #7  
sifularson's Avatar
sifularson
Elite HDF Member
Joined: Jun 2006
Posts: 3,698
Likes: 10
From: Longview, Washington
Default RE: Handlebar replacement directions


ORIGINAL: choochoo

If you need that much detail you shouldn't even attempt it!!
The service manual if it is a HD original for your bike has all you need to know.
But you will need to use different sections in it.
You will need to look up removing handle bar mounted tach if you have one.
Possibly the fork lock and handlebar cover clamp if you have that setup.
removing both the throttle assembly on the bar including the switch assembly
the brake handle and master cylinder.
Removing the clutch lever and the switch assembly and grips if you are reusing them.
Then removing the handle bar itself.
Then if you need longer clutch and throttle cables they will most likely have directions
included.
But you will still need to refer to the O.E. H.D manual for removing, reinstalling and
adjusting these items.
Assembly of other components will be the reverse of the removal.

Now if you can't figure this out from the above and the O.E. H.D. manual, you have no business
trying to do it yourself. Take it to the shop and let them do it!
Hey Choo . . . why don't you just say what you think . . . LOL You always do!

For once I agree with you. If the manual confuses you, then don't do the work yourself.

Now if you're talking about HD instructions . . . they ALL confuse me . . . but I still manage.

Changed the handlebars on my bike and it is a 5 on the scale of 10 IMO. You can mess things up like pinching a wire or breaking the brake switch. If you take your time, you should be fine. If you mess up, just post here and we'll all help (ridicule) you until it is right.
 
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