I tried a search on this and didn't really get any answers so will try here.
&nbsp\\;
I have a 2003 FLHTCI and have had problems with clutch adjustment in the past.
I don't ride the clutch, or powershift etc.&nbsp\\;but there always seems to be 1/2 inch of play on my
clutch handle and sometimes there is a louder then usual clunk when changing gears.
&nbsp\\;
The last indy I took it to said I should consider a new clutch because the plates were
at 50% .&nbsp\\; The HD dealer just keeps adjusting it.
&nbsp\\;
What do you see as the problem and what would a new clutch run me?
&nbsp\\;
Thanks
&nbsp\\;
Dennis

 

Dennis, 1/2 inch of play is too much.
I'm almost certain it's not the plates.
How does your indy know the plates were at 50%
(did he take a look) ???
Sounds like the adjustment is not correct.
I have 45K on my '99 Road King and the plates are fine.
Take a look at these video's (you can do it yourself)
&nbsp\\;
www.expertvillage.com/video/18211_motorcycle-clutch-one.htm
&nbsp\\;
www.expertvillage.com/video/18212_motorcycle-clutch-two.htm
&nbsp\\;
Peter

 

Good video. One thing about the plates, if its been slipping or has been out of adjustment for a while the plates could be warped and sticking. They could need replacement for this reason. The way to tell is when at a stop in gear with clutch in is rev it up and see if the bike creeps, another way is when you first fire up a cold bike and put it in gear, it lurches from the plates sticking. This is after making sure the clutch is adjusted properly first. Good luck.

 

Wow great video this site is great for learning.