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Clutch Question....

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Old Jul 3, 2008 | 06:06 AM
  #1  
kyote's Avatar
kyote
Thread Starter
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Road Master
Joined: Jan 2008
Posts: 968
Likes: 11
From: Oconomowoc, Wisconsin
Default Clutch Question....

Ok..I have been fighting with my clutch adjustment for weeks now..I can almost take the derby cover off and adjust it with my eyes closed I have done it so many times...and have adjusted the cable back and forth till I am blue in the face...My Question is...Does anybody elses clutch lever go from being ok...to being really tight and then back again??..Seems to do this when it gets warmed up a bit..but loosens up later..&nbsp\\; sometimes like within a cpl of minutes..I mean...is it normal for it to get tighter?? do I have the cable adjustment just a wee bit off?? Seems to work ok when the outside temp is cooler as well....
 
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Old Jul 3, 2008 | 12:56 PM
  #2  
Big Peter's Avatar
Big Peter
Road Captain
Joined: Sep 2007
Posts: 643
Likes: 0
Default RE: Clutch Question....

Hi Kyote,
&nbsp\\;
Sorry for asking, but did you do the adjusting on a COLD engine ? (very important)
&nbsp\\;
Adjusting the clutch shouldn't be that much of a problem [&:]
&nbsp\\;
You've probably seen these video's, but they say it all.
&nbsp\\;
www.expertvillage.com/video/18211_motorcycle-clutch-one.htm
&nbsp\\;
www.expertvillage.com/video/18212_motorcycle-clutch-two.htm
&nbsp\\;
To answer your question: Yes, it's normal the clutch gets tighter
when it gets warmed up.
Make sure you give the cable a large amount of free play BEFORE you
adjust the adjuster screw in the primary.
Also make sure that the ferrule at the handlebar
has a 1/16 - 1/8 inch gap between ferrule and bracket.
Pull clutch cable ferrule away from clutch lever bracket
to check free play.
&nbsp\\;
This is all the help I can give you
&nbsp\\;
Peter
 
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Old Jul 3, 2008 | 01:10 PM
  #3  
EasternSP's Avatar
EasternSP
Seasoned HDF Member
Veteran: Marine Corps
Joined: Jun 2006
Posts: 30,860
Likes: 32,759
From: King George, VA
Default RE: Clutch Question....

I recall you posting something about this before, but I just can't find your original post.&nbsp\\; Did you replace the clutch recently or do some kind of work on it?
&nbsp\\;
 
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Old Jul 3, 2008 | 01:22 PM
  #4  
PA SILVERBACK's Avatar
PA SILVERBACK
Tourer
Joined: Feb 2007
Posts: 352
Likes: 0
From: Meadville PA
Default RE: Clutch Question....

ORIGINAL: Big Peter

Hi Kyote,
&nbsp\\;\\\\\\;
Sorry for asking, but did you do the adjusting on a COLD engine ? (very important)
&nbsp\\;\\\\\\;
Adjusting the clutch shouldn't be that much of a problem [&:]
&nbsp\\;\\\\\\;
You've probably seen these video's, but they say it all.
&nbsp\\;\\\\\\;
www.expertvillage.com/video/18211_motorcycle-clutch-one.htm
&nbsp\\;\\\\\\;
www.expertvillage.com/video/18212_motorcycle-clutch-two.htm
&nbsp\\;\\\\\\;
To answer your question: Yes, it's normal the clutch gets tighter
when it gets warmed up.
Make sure you give the cable a large amount of free play BEFORE you
adjust the adjuster screw in the primary.
Also make sure that the ferrule at the handlebar
has a 1/16 - 1/8 inch gap between ferrule and bracket.
Pull clutch cable ferrule away from clutch lever bracket
to check free play.
&nbsp\\;\\\\\\;
This is all the help I can give you
&nbsp\\;\\\\\\;
Peter
Excellent Videos, Thanks for posting them..
 
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Old Jul 3, 2008 | 06:37 PM
  #5  
kyote's Avatar
kyote
Thread Starter
|
Road Master
Joined: Jan 2008
Posts: 968
Likes: 11
From: Oconomowoc, Wisconsin
Default RE: Clutch Question....

ORIGINAL: Big Peter

Hi Kyote,
&nbsp\\;\\\\\\;\\\\\\\\\\\\\\;
Sorry for asking, but did you do the adjusting on a COLD engine ? (very important)
&nbsp\\;\\\\\\;\\\\\\\\\\\\\\;
Adjusting the clutch shouldn't be that much of a problem [&:]
&nbsp\\;\\\\\\;\\\\\\\\\\\\\\;
You've probably seen these video's, but they say it all.
&nbsp\\;\\\\\\;\\\\\\\\\\\\\\;
www.expertvillage.com/video/18211_motorcycle-clutch-one.htm
&nbsp\\;\\\\\\;\\\\\\\\\\\\\\;
www.expertvillage.com/video/18212_motorcycle-clutch-two.htm
&nbsp\\;\\\\\\;\\\\\\\\\\\\\\;
To answer your question: Yes, it's normal the clutch gets tighter
when it gets warmed up.
Make sure you give the cable a large amount of free play BEFORE you
adjust the adjuster screw in the primary.
Also make sure that the ferrule at the handlebar
has a 1/16 - 1/8 inch gap between ferrule and bracket.
Pull clutch cable ferrule away from clutch lever bracket
to check free play.
&nbsp\\;\\\\\\;\\\\\\\\\\\\\\;
This is all the help I can give you
&nbsp\\;\\\\\\;\\\\\\\\\\\\\\;
Peter
Did the videos..is how come I can do it so fast now..lol...But...like this afternoon...starts out nice and normal...then..then very NEXT time I pull the clutch...it's tighter than a Nuns A**.....then.. a cpl of times later.....it's back to normal..then..tight again a little later...it's drivin me nuts.. ( and yes..it is always adjusted on a cold engine....)
 
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Old Jul 4, 2008 | 09:59 AM
  #6  
Big Peter's Avatar
Big Peter
Road Captain
Joined: Sep 2007
Posts: 643
Likes: 0
Default RE: Clutch Question....

Kyote,
&nbsp\\;
I talked to my indy this morning about your clutch problem.
He said when adjusting doesn't work, you have to take it apart
and replace the bearing, pushrod and adjuster screw.
When the adjuster screw has been too tight in the past
it will be worn down beyond the point of re-adjusting.
&nbsp\\;
It sounds to me you're in for a busy weekend in the garage [&:]
&nbsp\\;
Good luck,
Peter
 
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Old Jul 8, 2008 | 08:35 AM
  #7  
Big Peter's Avatar
Big Peter
Road Captain
Joined: Sep 2007
Posts: 643
Likes: 0
Default RE: Clutch Question....

Kyote,
&nbsp\\;
Did you get my PM ?
&nbsp\\;
Peter
 
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