Update...Should I do the extra engine work?
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Now as far as the dealer, \\;\\\\\\;Talk to them and ask them so what now i have to live with this oil consumption? Is this the product that you want your dealship to stand behind. God knows the Harley world is really small and with boards like this a dealership can get a bad name fast. Talk to them first before getting nasty. A dealer hardly makes ANY money on the work being done so a lot of times they write them off and yes they do have to show a rep why they did the warr work to begain with. I hope this helps and i wish you all the \\;\\\\\\;luck on getting your bike fixed.  \\;\\\\\\;

Cubs = increased torque and marginal power - chuck a cam in at the same time and if funds willing increase the flow in the head - have fun
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If the valve seals or guides \\;are bad it will smoke on acceleration after engine braking, basically after you come back on it, and between shifts, but even then, the quantity you are burning really doesnt seem like valve seals
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The problem I have with his comments as a long time builder (V-8s not V-twins) is that \\;a leak down test will NOT tell you what the oil rings are doing, only the compression rings. \\; The only real thing that tells you if the oil rings are bad or if the bore is tapered is oil consumption..........

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If it were me, I see two choices, run it, or rebuild it. \\; If it were me though, friend or not, I would just keep an eye on the logic, that leakdown comment concerns me.
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As far as punching it out to a 96? \\; Go for it, no reason not to, and odds are its a bore taper problem more than a ring issue. \\;
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The tune with no other changes wont be that different, and while you are at it, have him ensure its as near to zero deck as he can, it will be more powerful and more detonation resistant
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