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Starter Problem

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Old Aug 12, 2008 | 08:39 AM
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t059736
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Default Starter Problem

Hi guys.
Again, I come to this forum seeking advice and assistance.
I owned a 2003 FLHT standard with a stage 2 upgrade - pistons, cams, adjustable pushrods, Screamin’ eagle ignition module, etc.
Over the past 3 years, I've put 3 new starters in the bike. The last time, I had to replace the starter, outer clutch and pinion gear.
I know a lot of other Harley owner's with "boosted" bikes, and none of them seem to encounter the same starter problems as I’m having.
There are times when starting the bike I get a very loud "crack" as if the compression/spark is forcing the starter backwards. There are also times when the starter "goes quiet" and I wait about a 1/2 of a sec. for the current to force the starter to turn.
I’ve been told that this is an ignition problem, the ignition being too far advanced. Yet, the module that I have installed does not allow any adjustments.
Could you offer me some advice as to what I should do to correct this problem?

Thanks
G
 
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Old Aug 12, 2008 | 08:46 AM
  #2  
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What is your compression?
Sounds like a weak battery. Depending on compression you may want to install compression releases.
 
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Old Aug 12, 2008 | 08:54 AM
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In my opinion, the stock starter is only just adequate for these motors. Even in stock form. Your stage 2 motor may be higher compression and that works the starter hard.

If it were me, I'd think of replacing the stock starter with a 1.4kw starter. Stock is .7kw I believe. Make sure you have good clean cables and connections as well.

Ignition timing can cause it to seem like it is dragging too, but in this case I would think that that is not the issue. Of course the only way to be sure is to check the timing.
 
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