Chrome Switch Cap Install.
I did mine without problems. I'll try to post a picture of my completed project. I kept the stock (black) shells and added HD grips, Kuryakyn mirrors and trigger type chrome levers. I like the black & chrome contrast. All chrome controls pick up too many finger prints. Maybe I should wash my handz...
1. clean the floor and lay carpet or some kid of mat down to catch screws, they will fall out.
2. take pictures after each step, especially of the routing of the wires (this will help tremendously when putting it backtogether).
3. Use a magnetic screwdriver, this will help, but will not eliminate falling screws.
4. Take your time, and pay attention to the position of the black caps as they come off. I had to pop two of the caps back off because I didn't and the switch was in the wrong position when I got the chrome one on. One side is shaped like a gear, and you will see what I am talking about.
5. ON the turn signal switches pay attention how the spring fits inside of the switch cap. it lays on the inside, and if you dont get it to lay flat as you snap the cap down it will bind and will not push the switch back out.
6. on the starter and horn buttons there is a small spring that clips into the switch and the button. After you take a pic or memorize how the spring goes into both, take it out and set it in a safe place on the side. It can fall out while removing and replacing the caps. It is pretty small and will get lost.
7. Get a small (very small) flat blade screwdriver to use as a pry bar. The tolerance between the caps and the switches is pretty tight and I found I did have to pry a little bit.
8. Lastly I found it easier to get the peg side of the cap (the other side is geared) on first and then snap over the gear side. ....
OK this is the last thing: The audio and Cruise control caps are a pain to get back on. I had to hold both sides, with both hands, gripping the entire unit and press them against the housing with alot of pressure to get them to go on all the way. BE VERY CAREFUL DOING THIS! I have heard I have heard alot of people ruined these caps putting them on. DO NOT LET THEM TILT in any direction while putting them on. Take your time and make sure you push them on straight.
Hope that helps!!Good Luck and walk away if you get frustrated.
Wally
That's a great tip...........never thought of doing that, but the next set I do will try that out for sure.
Steve
The Best of Harley-Davidson for Lifelong Riders
I should film it. I'm heard I'm really funny when I'm pissed off







