When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
Posting this for a friend. He has a '99 Road Glide, 96" built motor, dyno'd at over 100hp/100 torque. We have the primary cover off due to the following condition:
Symptom is that under a light load at about 2000 to 4000 RPM in any gear I get a clattering noise from the primary side when I’m on a flat road at a steady speed. Backing off the throttle to decelerate, or increasing the load on the engine via more throttle or going uphill, will cause the noise to subside. I can also (lately) get the noise in neutral if I hold the engine at about 1700RPM. I have the cover off now, but visually I can’t see anything that jumps out at me as being unusual. I tried rotating the clutch back and forth by hand to see if I could get any clank or identify any slack between it and the engine crank but can’t.
Our thoughts are the compensator bolt is loose or there is wear in the compensator sprocket. Looking for some input as to what we should be looking for once we start breaking it down.
Thanks!
My HD shop manual just says to torque it to 160 Ft-lbs if I remember correctly. Do you happen to have a web site or reference you can point me to or can you give me a general description of the new procedure?
Much thanks!
Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom
Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.