Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Need some fork help....

Thread Tools
 
Search this Thread
 
Old Jun 19, 2009 | 02:34 AM
  #1  
Flyboy's Avatar
Flyboy
Thread Starter
|
Cruiser
Joined: May 2006
Posts: 146
Likes: 0
From: Great White North
Default Need some fork help....

Well I've slowly been gettin my bike back together...works been keeping me too busy, but I've got my modded stock bars (wires internal), painted inner and modded forks (right side shaved and racetech internals, and chromed) on.
Here is my problem...it would appear there is too much chrome on the right side where the axle go's. It will not seat properly, I checked against an unchromed set and and it sits nice and flush, but not on my chromed.
How do I fix?
It appears to be only at the edges, can I just sand down the chrome a bit?
Any Ideas?
I'm leavin the continent tonight, but this thing is buggin me so I thought I'd throw a post out. Hoping to get it back on the road when I get home.
Thanks
 
Attached Thumbnails Need some fork help....-img00053-20090617-2049.jpg   Need some fork help....-img00054-20090617-2050.jpg  
Reply
Old Jun 19, 2009 | 06:09 AM
  #2  
jrhd1's Avatar
jrhd1
Cruiser
Joined: Aug 2008
Posts: 161
Likes: 0
From: Cincinnati, Ohio
Default

I had the same problem a while back with some V Twin lowers I got off the auction, thought they were Harley's from a chrome shop. Never had this problem with factory chrome legs. Anyways, just use a small sanding wheel and it will be fine...Hope this help.

BTW, what brand are the legs?
 
Reply
Old Jun 19, 2009 | 06:09 AM
  #3  
gabulldog's Avatar
gabulldog
Tourer
Joined: Apr 2008
Posts: 404
Likes: 1
From: Athens, Georgia
Default

I just put my front end back together with similar add-ons as yours, I didn't have a problem with my axel, I did have to use a 5/16-18 tap to clean my fender mounting holes. I would probably take a flat file (smooth) and flatten the flange, I wouldn't use any kind of emory cloth or paper.
 
Reply
Old Jun 19, 2009 | 06:55 AM
  #4  
1flhtk4me's Avatar
1flhtk4me
Seasoned HDF Member
15 Year Member
Joined: Apr 2006
Posts: 10,675
Likes: 95
From: Billings,Mt.
Default

Break(chamfer) the two edges with silicon carbide sandpaper and a sanding block.240-320 should work.
 

Last edited by 1flhtk4me; Jun 19, 2009 at 06:59 AM.
Reply
Old Jun 19, 2009 | 06:47 PM
  #5  
Flyboy's Avatar
Flyboy
Thread Starter
|
Cruiser
Joined: May 2006
Posts: 146
Likes: 0
From: Great White North
Default

Hey thanks for all the help. The fork lowers are off an 06 Ultra, I had the right side shaved, then chromed both and put them on my 07SG.
 
Reply
Old Jun 19, 2009 | 07:42 PM
  #6  
1flhtk4me's Avatar
1flhtk4me
Seasoned HDF Member
15 Year Member
Joined: Apr 2006
Posts: 10,675
Likes: 95
From: Billings,Mt.
Default

I would think the chrome build up would make the radius/id smaller.Wont be the same fit as stock.
 
Reply
Old Jun 19, 2009 | 08:46 PM
  #7  
Flyboy's Avatar
Flyboy
Thread Starter
|
Cruiser
Joined: May 2006
Posts: 146
Likes: 0
From: Great White North
Default

Yeah, for the most part it's negligble, but on the right side it is a problem, thus the post.
 
Reply
Old Jun 19, 2009 | 08:59 PM
  #8  
1flhtk4me's Avatar
1flhtk4me
Seasoned HDF Member
15 Year Member
Joined: Apr 2006
Posts: 10,675
Likes: 95
From: Billings,Mt.
Default

If the build up is real bad,you could bolt the cap on then measure the ID.Use a small cyl. hone and hone it out to .001-.002 " smaller than the axle dia.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
DeneFXDWG
General Topics/Tech Tips
6
Apr 25, 2017 10:39 AM
Kyle Rogers
Sportster Models
6
Dec 9, 2015 09:21 AM
erinw
Dyna Glide Models
2
Apr 17, 2013 08:31 PM
128auto
Sportster Models
10
Nov 15, 2006 08:18 AM
blukrom
Touring Models
6
Aug 15, 2006 08:57 PM




All times are GMT -5. The time now is 09:59 AM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE