Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Clutch Issues.??

Thread Tools
 
Search this Thread
 
Old May 19, 2006 | 10:34 AM
  #1  
yota's Avatar
yota
Thread Starter
|
Cruiser
Joined: Jul 2005
Posts: 176
Likes: 0
From:
Default Clutch Issues.??

I am having issues with I think clutch. I took it in to dealer and they adjusted the clutch but did so when hot and not sure if that was good or not. It did not correct this problem either way. When leaving a stop and clutch is cold, no problems. But when warm a you are at the stage of clutch hooking up, as you let the lever out the last say half, it makes a kind of rattle, chatter noise. After clutch is all the way out, bike runs fine. Hard to tell if it makes same noise as you shift because of pipe noise and so on. Dealer after clutch adjustment test rode and said something not right and sent me on my way with an appt. booked for JUNE 5th..Said to ride it but go easy which is how I ride so not an issue there. Anyone have an idea what this could be. I have a long trip planned the week after and am concerned that they will screw up my plans. Anyone ever have the rattle, chatter thing going on..05 ULTRA with 12,000 kilometers on it..Could this be still a clutch adjustment thing and should be done again cold or something else..Anyone please..
 
Reply
Old May 19, 2006 | 11:37 AM
  #2  
vernh59's Avatar
vernh59
Supporter
20 Year Member
Joined: Nov 2005
Posts: 1,366
Likes: 11
From: Ozark, AL
Supporter
Default RE: Clutch Issues.??

What are you using for lube in the primary? Try using HD primary oil and give it about 50-100 miles to see if it stops chattering.
 
Reply
Old May 19, 2006 | 12:00 PM
  #3  
yota's Avatar
yota
Thread Starter
|
Cruiser
Joined: Jul 2005
Posts: 176
Likes: 0
From:
Default RE: Clutch Issues.??

I will assume thats what is in it..Service work till now done at dealer so that so far seems to be not an option..Any ideas.?
 
Reply
Old May 19, 2006 | 02:18 PM
  #4  
yota's Avatar
yota
Thread Starter
|
Cruiser
Joined: Jul 2005
Posts: 176
Likes: 0
From:
Default RE: Clutch Issues.??

Anyone.??
 
Reply
Old May 19, 2006 | 04:23 PM
  #5  
yota's Avatar
yota
Thread Starter
|
Cruiser
Joined: Jul 2005
Posts: 176
Likes: 0
From:
Default RE: Clutch Issues.??

I must have ya all stumped..67 have read it..1 partial answer..I guess no one knows.??
 
Reply
Old May 19, 2006 | 04:54 PM
  #6  
liltrk's Avatar
liltrk
Road Warrior
Joined: Jan 2006
Posts: 1,823
Likes: 4
From: London, Canada
Default RE: Clutch Issues.??

Never heard of anything like that happening.

Be sure to let us know when you get it fixed so we can ALL be more knowlegeable. Hope it is something easy.
 
Reply
Old May 19, 2006 | 05:40 PM
  #7  
ultraclassic137's Avatar
ultraclassic137
Road Master
Joined: Jan 2006
Posts: 865
Likes: 0
From:
Default RE: Clutch Issues.??

Check to see that the primary is not overfilled..

Use a T27 torx to remove the clutch inspection cover and look down at the clutch basket, oils should be just touching the bottom of the basket. If it is ok, replace the cover and torque the bolts to 108 in/lbs.
 
Reply
Old May 19, 2006 | 05:46 PM
  #8  
vernh59's Avatar
vernh59
Supporter
20 Year Member
Joined: Nov 2005
Posts: 1,366
Likes: 11
From: Ozark, AL
Supporter
Default RE: Clutch Issues.??

Use a T27 torx to remove the clutch inspection cover and look down at the clutch basket, oils should be just touching the bottom of the basket.
Isn't that on the jiffy stand? Anyway, it should only be one quart.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old May 19, 2006 | 06:44 PM
  #9  
RBJones's Avatar
RBJones
Tourer
Joined: Mar 2006
Posts: 485
Likes: 10
From: East Tennessee
Default RE: Clutch Issues.??

Oil should be no higher than the bottom of the diaphram spring, bike upright and level.
 
Reply
Old May 19, 2006 | 06:55 PM
  #10  
websterdan's Avatar
websterdan
Tourer
Joined: Feb 2006
Posts: 390
Likes: 1
From: Ozark, AL
Default RE: Clutch Issues.??

The book says to adjust the clutch @ room temp. because of issues...
 
Reply



All times are GMT -5. The time now is 12:38 PM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE