Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Rivet holes oblonged on tour pak latches

Thread Tools
 
Search this Thread
 
Old Jul 11, 2009 | 07:24 AM
  #1  
trigger1911's Avatar
trigger1911
Thread Starter
|
Tourer
15 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2007
Posts: 310
Likes: 39
Default Rivet holes oblonged on tour pak latches

My entire tour pak hinge/latch setup is loose so I bought the wonderful Harley latches and found out the holes in the tour pak lid are oblonged from being loose. Any ideas to fix. Screws wont work.
 
Reply
Old Jul 11, 2009 | 07:26 AM
  #2  
quinton's Avatar
quinton
Cruiser
Joined: Jun 2008
Posts: 206
Likes: 0
From: oklahoma
Default

you might look into pop rivets and a washer.
 
Reply
Old Jul 11, 2009 | 07:29 AM
  #3  
trigger1911's Avatar
trigger1911
Thread Starter
|
Tourer
15 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2007
Posts: 310
Likes: 39
Default

screws and pop rivets interfer with the closing of the lid. Thats why Harley uses those ridiculous little flat rivets. Thanks anyway
 
Reply
Old Jul 11, 2009 | 07:46 AM
  #4  
smokindave's Avatar
smokindave
Road Warrior
Joined: Mar 2008
Posts: 1,783
Likes: 10
From: Oh
Default

Re-fill all the holes with a good hard drying 2 part epoxy and then re-drill holes to fit new hinges.
 
Reply
Old Jul 11, 2009 | 08:44 AM
  #5  
Harleypingman's Avatar
Harleypingman
Extreme HDF Member
Joined: Apr 2006
Posts: 10,449
Likes: 46
From: Roswell, GA
Default

Sorry to hear of your trouble. You might try aluminum or steel thin-wall tubing to create sleeves around the hinge hardware that fits into the sides of the lid and bottom.

Also, if the HD chrome hinge kit you bought has a PN ending with "-08," you might return them for the newer kit (introduced within the past couple of weeks with a "-08A" ending. The former were not intended for use with fiberglass tour paks.

Curious, how old is the tour pak?
 
Reply
Old Jul 11, 2009 | 09:00 AM
  #6  
katobird's Avatar
katobird
Road Warrior
Joined: Dec 2006
Posts: 1,716
Likes: 8
From: General Sherman's Christmas Location 1864
Default

LIke my tour pack luggage rack, when this happens to me i will be putting a aluminum plate on the inside to help distribute the stress..plus it will be installed with a rubber sealer to isolate vibration somewhat.
The luggage rack I used 1 1/2" round aluminum "type" washer under each bolt
this is the crap you learn while in Aviation.....
 
Reply
Old Jul 11, 2009 | 09:35 AM
  #7  
will2002's Avatar
will2002
Extreme HDF Member
Liked
Loved
Community Favorite
Top Answer: 10
Joined: Nov 2007
Posts: 10,788
Likes: 2,222
From: Texas
Default

I vote for the "smokindave" fix! JMHO
 
Reply
Old Jul 11, 2009 | 09:39 AM
  #8  
1flhtk4me's Avatar
1flhtk4me
Seasoned HDF Member
15 Year Member
Joined: Apr 2006
Posts: 10,675
Likes: 95
From: Billings,Mt.
Default

Drill the holes larger and use larger rivets?
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Intrepid175
Touring Models
19
Oct 19, 2012 07:20 PM
remike
General Harley Davidson Chat
7
Aug 20, 2011 11:29 PM
Dandy1
Touring Models
31
Dec 25, 2010 03:13 PM
Curlee
Want To Buy Motorcycles/Parts/Accessories
1
Oct 24, 2008 10:55 PM
jahays32
Touring Models
0
Jun 7, 2008 10:44 PM




All times are GMT -5. The time now is 05:41 AM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE