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Old Feb 4, 2010 | 08:28 PM
  #11  
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Originally Posted by paulhog
It's the fuel line supply and return fittings. Looks like the fittings are about $180.00 each!! I get the feeling it's the o-ring on each fitting. Does anyone have any experience with this problem? Thank you.
The o-ring can be changed.
Did it on a buddy's '04 RG.
Had to buy a multi-pack of o-rings to find the right size, but it saved him lots of money.

Very tedious job.
Have patience, time...and a cold beer if you decide to try it.
 
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Old Feb 4, 2010 | 08:43 PM
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Originally Posted by JimTJr
What do you mean by the fittings? The shut off goes straight into the bottom of the tank, right? Lines from there out to motor?
Exactly where is it leaking from?
Here's a picture of where the leaks are coming from... Is this more likely a problem with the small o-rings on the fittings? Thanks.

 

Last edited by paulhog; Feb 4, 2010 at 11:29 PM.
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Old Feb 5, 2010 | 12:30 AM
  #13  
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I have an 09 FLHT. I dont think I have a leak. After riding I park it in the garage, close it and come out a short time later to cover it, and it stinks of gas. What up?
 
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Old Feb 5, 2010 | 01:55 AM
  #14  
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Originally Posted by paulhog
Thanks, but I doubt it. This is a '99 Road King with 53000 miles that's well beyond warranty coverage.
Paul, I'd guess the o-rings need to be changed. But...

Don't discount recalls because of the year. I just recently found one for my bike that was released in 99, and it is being honored by the MOCO. I am still waiting for the call from the local stealer. He supposedly ordered the part and said two weeks ago that they should recieve it in about 10 days. Yeh, that was TWO weeks ago. Time to call them again I reckon...
DAMN! I just checked when I called the stealer, and it was actually a full month ago now! Damn the stealers! LOL!!!

Check for recalls here by entering your VIN...
http://www.harley-davidson.com/wcm/C...bmLocale=en_US
 

Last edited by CroK; Feb 5, 2010 at 02:01 AM.
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Old Feb 5, 2010 | 07:42 AM
  #15  
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Originally Posted by CroK
Paul, I'd guess the o-rings need to be changed. But...

Don't discount recalls because of the year. I just recently found one for my bike that was released in 99, and it is being honored by the MOCO. I am still waiting for the call from the local stealer. He supposedly ordered the part and said two weeks ago that they should recieve it in about 10 days. Yeh, that was TWO weeks ago. Time to call them again I reckon...
DAMN! I just checked when I called the stealer, and it was actually a full month ago now! Damn the stealers! LOL!!!

Check for recalls here by entering your VIN...
http://www.harley-davidson.com/wcm/C...bmLocale=en_US
Hi Crok. Thanks for that info. Looks like there's a circuit breaker recall that I need to get addressed.

I'm thinking o-rings too. I'll order some and swap 'em out. The o-ring is only .45, but the entire fitting is almost $180.00. Both the supply and intake have a leak. It would be strange if both fittings failed at the same time. I'm more likely to believe the o-ring material has deteriorated at the same time.

Thanks everyone for the replies. This forum is such a great resource for information/advice.
 
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Old Feb 5, 2010 | 11:36 PM
  #16  
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Picked up the o-rings this afternoon. I was told that this probably isn't the problem, but I'll test out a $1.00 part before I test out a $175.00 part any day. Thanks for all the previous advice. I'll let you know what happens.
 
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Old Feb 6, 2010 | 09:19 AM
  #17  
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Originally Posted by paulhog
Here's a picture of where the leaks are coming from... Is this more likely a problem with the small o-rings on the fittings? Thanks.

I would absolutely try the "O" rings first like your doing. What do they consider worth 180.00 there? SHEESH, I have never looked under the tank of my new SG yet. But I JUST assumed (wrongly I guess) that it was the same as my 2000 FXST... I guess there is no reason for a "Shut off" valve on a FI bike though, right?
So those fittings are just the supply and return?
I would certainly explore any kind of rebuild opportunity for them before buying new!
 
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Old Feb 6, 2010 | 09:40 AM
  #18  
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OK unless i am wrong and I missed something when i completed this repair on my M & M bike.(1998 road king)
Those nut/screw part of that hose comes separated from hose in the HD BOX..Once purchased you have to snap them together..it is one way..no way to separate..there is an o-ring that you can not see once they are put together..no way that i know of to access that o-ring once built..they updated the part numbers and now are very very very expensive now $180 each...was only just expensive before update at about $75 each...you can look online for old numbers (not likely to find) or try J and P cycle they have a metal replacement set-up at a good price.
 
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Old Feb 6, 2010 | 09:48 AM
  #19  
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I picked up the replacement o-rings yesterday and will work on this today. I wasn't told that they couldn't be taken apart. I guess I'll find out soon enough.
 
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Old Feb 6, 2010 | 10:00 AM
  #20  
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Originally Posted by im
OK unless i am wrong and I missed something when i completed this repair on my M & M bike.(1998 road king)
Those nut/screw part of that hose comes separated from hose in the HD BOX..Once purchased you have to snap them together..it is one way..no way to separate..there is an o-ring that you can not see once they are put together..no way that i know of to access that o-ring once built..they updated the part numbers and now are very very very expensive now $180 each...was only just expensive before update at about $75 each...you can look online for old numbers (not likely to find) or try J and P cycle they have a metal replacement set-up at a good price.
and this is link to J & P cycle--look at fitment--these look like just like the harley ones but
with the braided cover..make sure you have the cheap tool to remove the c-clip at the throttle body that holds the hose..that little clip will fly and vanish..it is very inexpensive about $1 or $2
http://www.jpcycles.com/product/400-630
 
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