255 cam project is starting
As for cam-install kits, I would recommend the Fuel Moto kit for $50. It has everything you'll need including gaskets and o-rings for rocker removable, and even includes the B168 Torrington/Timkin bearings. The SE kit is a rip-off since it covers multiple models and there is quite a bit of waste. E.g., mine had seven bearings and I didn't use any of them.
You'll need a tool to remove/install the inner bearings, and the Beatty tool is likely the best bargain available. You will not need any other special tools for the job, even though the manual specifies two more (alignment and locking tools). These two tools do simplify the job a bit, and if you did a cam job every week you might want to invest in these, but they aren't necessary. BTW you don't need to remove or even disconnect anything on the tank to remove the rockers, but simply need to jack it up as far as it will go. It will not get in the way.
Read the manual and thoroughly familiarize yourself with the procedure. Then go read these two tutorials (here and here). Get your stuff together and make sure you've left no stone unturned, then if you have questions post them here. Someone will be able to help. Lastly, when you finally get into the job, label everything and put all parts on a table in the order disassembled. Some people can throw everything into a box and know where everything goes during reassembly, like those who've done the job many times, but you won't catch me trying that.
Last edited by iclick; Jan 22, 2011 at 03:28 PM.
The Best of Harley-Davidson for Lifelong Riders
No need to find top dead center as the the cams only have one timing mark so as long as you have the marks lined up at the start and after you will be in time. I just rotated the motor with the rear tire and transmission in 6th until the litters were at their low points with the timing marks in line.
Mark every thing as it comes out including the chains. The chains so you know which direction they were going so you can keep then going the same direction when you assemble.
Take your time and enjoy.









