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Can a cat become restrictive, you decide

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Old Aug 26, 2011 | 11:52 AM
  #11  
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If you want to remove the cat, that's awesome but personally I would replace the entire headpipe and hang onto the original headpipe with the cat intact. It is very, very likely that nationwide emissions testing of vehicles, ALL vehicles that use public highways, will become a reality. If the present President gets re-elected, expect it very soon. Without the cat, you will not pass, most likely be fined and not be able to use the vehicle on a public highway. May be worth it to keep that intact cat in case it has to go back on.
 
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Old Aug 26, 2011 | 12:01 PM
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Originally Posted by Guntoter
If you want to remove the cat, that's awesome but personally I would replace the entire headpipe and hang onto the original headpipe with the cat intact. It is very, very likely that nationwide emissions testing of vehicles, ALL vehicles that use public highways, will become a reality. If the present President gets re-elected, expect it very soon. Without the cat, you will not pass, most likely be fined and not be able to use the vehicle on a public highway. May be worth it to keep that intact cat in case it has to go back on.
There is almost no chance that there will be national emissions testing at any point during our lifetimes. It is possible that there may be more state testing, but even that's unlikely. Likewise, any new testing that comes to pass will begin with that year's vehicles, not an arbitrary point in the past.

But at this point in time, is there anywhere in the country that emissions tests bikes?
 
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Old Aug 26, 2011 | 12:24 PM
  #13  
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My first thought when I read the title was " it all depends on how far you shove the cat up the exhaust" Once I started reading this one it got pretty interesting.
 
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Old Aug 26, 2011 | 01:02 PM
  #14  
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Originally Posted by Port Dawg
Based on that Toyota article it does seem if you run a overly rich afr that damage can occur to the cat. But by whose definition is overly rich? Xieds? Is that overly rich? By using a Super Tuner or a PCV or TTS with either a map from Fuelmoto or a canned map is that overly rich?

Seems to be a lot of variables involved and overly rich would need to be defined
Our bikes come from the factory with an AFR 14.7 to 1. This is a standard for most cat applications, not sure if it is the EPA standard. My bike for instance after a dyno is running an AFR 13.3 to 1 across the entire rpm range. With an AFR like that I am probably not meeting the standard but, I also am not running a cat. What others are running depends on who did the tuning and in some instances a pre-loaded map.

With that said, most cats are setup with 02 sensors that recognize the standard (14.7 AFR). When we change any of the variables, (i.e.: AFR, AC or mufflers) the O2 sensors will try to lean the AFR as stated in the article. So my point is, by making the change to enrichen the AFR by use of another piggyback ECM or download in order to accomodate a high flow AC, we in fact create a problem with the talk interface between the O2 sensors and the ECM. We are trying to richen and the bike is trying to lean it self out.

IMO this will cause premature failure of the O2 sensors and or the ECM. Only time will tell if this is correct as they haven't been out that long on our bikes. Also IF your cat goes bad, quess what? You have to buy a whole new headpipe, not like a car where you just replace the cat.
 
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Old Aug 26, 2011 | 01:19 PM
  #15  
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Just to clear the record, the EPA does't mandate any particular AFR. The EPA does't care what AFR you run, as long as the bike meets emissions standards.


I'd also question why you'd want to run as rich as 13.3:1 across the board. I'm running much richer at high MAP and RPM, but much leaner at low-load cruise. I don't see a need at all to dump that much fuel into the motor and crush my gas mileage.
 
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Old Aug 26, 2011 | 01:29 PM
  #16  
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A Cat will always be intrinsically restrictive. It is an obstruction in an otherwise empty tube. Try mounting a cat in a brass instrument and try to play it! I'd like to hear a trumpet solo myself.

I'd also be interested (though it does not precisely apply) in seeing how much liquid could be pumped though pipes with and without cats, both by gravity and under pressure.

If it made no difference, why don't racing bikes have them? Excess weight, eh?
 
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Old Aug 26, 2011 | 01:30 PM
  #17  
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Originally Posted by '05Train
Just to clear the record, the EPA does't mandate any particular AFR. The EPA does't care what AFR you run, as long as the bike meets emissions standards.


I'd also question why you'd want to run as rich as 13.3:1 across the board. I'm running much richer at high MAP and RPM, but much leaner at low-load cruise. I don't see a need at all to dump that much fuel into the motor and crush my gas mileage.
You can see in my signature what I have done. The bike was tuned at the dealer with the SEPST and I get a consistant average of 43-48 mpg depending how fast and where I am riding. Not that this makes a difference but, this bike runs very smooth throughout the power range, much less heat than stock and I am very happy with the tune. My only purpose in this thread is to discuss the changing of the AFR to accomodate changes from mods while still running a cat and how that will affect flow through the cat down the road.
 
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Old Aug 26, 2011 | 02:01 PM
  #18  
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I just had a long interesting conversation with one of the techs at Random Technologies, the guys who build high flow cats for performance automotive applications. My take away was there are too many variables to say what a given effect will be. There is no rule of thumb to say what degree of enrichment will be tolerated by the cat, 14.2, 13.8, 13.4 or whatever, the efficiency of the engine, the cam, and the resultant effects on the catalyst need to be measured to determine what will work for a specific application. I realize that guy who makes and sells the XIEDs said testing was done and reported that the 13.8 was good to go. but I'm a little apprehensive about testing results published by the same folks selling the product, it would be interesting to see the entire test, conditions, variables, and results so you can make your own decision about what is acceptable. Interesting note, that in normal operation running a factory near stoich tune, the temp of the catalyst will be around 1200F, when you start dumping unburnt fuel, as in enrichment or decel effects, the catalyst temps can get over 2000F. So, if you are running an enriched tune for the purpose of heat reduction, and you are still running the catalyst, you are probably actually creating more heat in the catalyst. How much enrichment actually causes undesirable effects is hard to say, for a given application. I'm an a advocate of the near stoich tune for my streetable machines, the power gained from enrichment can only be noticed on a dyno sheet, you'll never feel it on a relatively small displacement 2 cylinder engine like ours. Yeah, running rich technically makes more power but it's not enough to make a noticeable difference with small displacement engines, and most of us aren’t trying to squeeze out an extra 10th of a second on the street for the big win and payout. But running rich is cooler; down to 13.8 the only thing cooler is the exhaust gas temps, CHTs are the same, if you want to run cooler, change cams and keep the lean, clean, crisp, efficient, factory EPA type tune, or put one of those nut shields on. No matter what you do, you are still straddling the rear cylinder and its exhaust headpipe; I don't know why this bike is so hot.
 
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Old Aug 26, 2011 | 02:15 PM
  #19  
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I just purchased a TTS MasterTuner. It will be interesting to see what numbers the base map actually are at and after I plug in my specs to see what the new numbers are
 
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Old Aug 26, 2011 | 02:16 PM
  #20  
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Originally Posted by smokindave
You can see in my signature what I have done. The bike was tuned at the dealer with the SEPST and I get a consistant average of 43-48 mpg depending how fast and where I am riding. Not that this makes a difference but, this bike runs very smooth throughout the power range, much less heat than stock and I am very happy with the tune. My only purpose in this thread is to discuss the changing of the AFR to accomodate changes from mods while still running a cat and how that will affect flow through the cat down the road.
Smokindave, I dont doubt your fuel mileage results and that you are happy with the power you have with your tune. From a purely tuning standpoint, if you do have a straight 13.3 AFR across the board, then you are not only totally wasting all the potential of your EFI, but a Carb would actually run better.
 
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