Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Built the best engine cooling system...again

Thread Tools
 
Search this Thread
 
Old Oct 19, 2012 | 11:05 PM
  #1101  
Twinrider's Avatar
Twinrider
Outstanding HDF Member
Joined: Oct 2007
Posts: 2,368
Likes: 14
From: Yokohama
Default

Just wanted to give props to Jason for making such an excellent product. Where I live I have to put up with lot of city traffic. These fans make a HUGE difference, now the motor never gets hot enough to go into EITMS mode, even in traffic jams. The bike is much more enjoyable to ride in hot weather or heavy traffic. Very pleased and can't recommend them enough.
 
Reply
Old Oct 22, 2012 | 12:37 PM
  #1102  
Rickr01's Avatar
Rickr01
Supporter
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2008
Posts: 4,419
Likes: 90
From: Vermont
Default

Originally Posted by WARDSPARTSWERKS
Same manufacturer, and the low power fans are in stock at several suppliers. The bump up in fan output was not that remarkable, but the bump in performance changed everything, it pushed my system into a class by itself. I can't go back now. I'm going through the process of trying to find a new source for fans, it is very slow and aggrivating, manufacturers offer me everything except what I ask for.
Jason,

I guess you lost me? Bump in fan output not remarkable but bump in performance changed everything? Whats the difference? Sorry for the stupid question.
 
Reply
Old Oct 22, 2012 | 03:53 PM
  #1103  
WARDSPARTSWERKS's Avatar
WARDSPARTSWERKS
Banned
Joined: Apr 2012
Posts: 648
Likes: 9
From: WV
Default

Originally Posted by Rickr01
Jason,

I guess you lost me? Bump in fan output not remarkable but bump in performance changed everything? Whats the difference? Sorry for the stupid question.
Not a stupid question, and one that deserves an explanation since my comment was unclear. When I stepped up to a slightly more powerful fan, there was not a significant improvement in cooling potential in a static or slow speed operation condition. What it did was increase the traveling speed the system will provide cooling. With the new fans it provides a substantial cooling benefit up to normal highway speeds, for me that was 30 degrees drop in FCHT on my bike at 80 MPH compared to without the fans, more on the rear head. I only tested up to 80 MPH, because the cruise control won't lock at 90, so I use 80 as my reference speed, which should cover a majority of riders operating at normal highway speed. So now the system is set apart from all other cooling systems because it is a full time cooling system not just for slow speed, "parade" duty, or when you get caught in traffic; this system keeps your engine significantly cooler the entire time its running. The increase in fan power was very small, compared to the gained performance benefit of cooling at highway speed. It was an error on my part early on in development because I was not looking at cooling full time across the full spectrum of operational speeds; I was under the impresion the engine would achieve full cooling potential from natural airflow at traveling speeds. When I initially tested different powered fans I did not observe a great improvement in performance with more powerful fans, but I was only looking at static operation. Now after conducting dynamic testing at normal riding speeds, the slightly more powerful fan makes a big difference in cooling while in motion, but still doesn't improve much while sitting still. Overall the system is relatively low power, output and consumption, but it is very high efficiency, and its cooling performance is exceptional. I have some new developments on the horizon but I don’t want to reveal them until I'm positive I can make it happen, but I am still trying to improve the system a little more. I’m striving to provide the best system possible.
 
Reply
Old Oct 22, 2012 | 04:38 PM
  #1104  
lumper's Avatar
lumper
Road Master
Joined: Aug 2012
Posts: 944
Likes: 2
From: Ct
Default

So as of this posting, what is available, how much and how long from order to delivery?
Are the larger fans I see in your pics now available?

I read what you said about being better at operating speeds and not much improvement at idle, but I assume still an improvement if I read that right.

I am 100%very interested, this seems like a no brainer.
I really think with a little more r&d and real world applications you could have come up with a mod all Harley makers will want to incorporate as a fix for over heating motors and there are no shortage of those, congratulations!!
I like the look of the larger units as much as the idea of them cooling my heads, all in all a winner for me, now, how can I get this?
Anyway how much, how quickly and have you a pic of the latest version of this unit.

Thanks

Lump
 
Reply
Old Oct 22, 2012 | 06:02 PM
  #1105  
WARDSPARTSWERKS's Avatar
WARDSPARTSWERKS
Banned
Joined: Apr 2012
Posts: 648
Likes: 9
From: WV
Default

Lump,
I just replied to your email. HDF member price for a basic black and stainless system is $250, finish options and switch is extra. As of now I have no fans for new FCS orders. This thing with my fan order not being delivered totally screwed me, and everyone currently with deposits waiting on their systems. The static improvement was negligible, like 2-3 degrees, which to me is really not worthy of mention, although technically it was a slight improvement. I'm sorry but there is no way I can publish an estimated ship date given these circumstances. My sig pic is not current, but the only difference is the connector arm angles are corrected to match the angle of the cylinder fins.
 
Reply
Old Oct 22, 2012 | 06:21 PM
  #1106  
Udawg's Avatar
Udawg
HDF Community Team
Joined: Oct 2010
Posts: 902
Likes: 152
From: Georgia
Community Team
Default

Originally Posted by WARDSPARTSWERKS
Lump,
I just replied to your email. HDF member price for a basic black and stainless system is $250, finish options and switch is extra. As of now I have no fans for new FCS orders. This thing with my fan order not being delivered totally screwed me, and everyone currently with deposits waiting on their systems. The static improvement was negligible, like 2-3 degrees, which to me is really not worthy of mention, although technically it was a slight improvement. I'm sorry but there is no way I can publish an estimated ship date given these circumstances. My sig pic is not current, but the only difference is the connector arm angles are corrected to match the angle of the cylinder fins.
OK Jason, I want to cancel mine if you can't ship them within the next 3 years. I really appreciate quality and can wait for a product that's been researched the way you have researched these. It's obvious you know what works on this system and I totally trust your judgement on waiting for the right parts. Whatever it takes, keep me on your list but do change me to add the chrome and the thermostat. I'm ready whenever you are. It'll be a good winter project that I can enjoy all next summer.
 
Reply
Old Oct 23, 2012 | 06:07 AM
  #1107  
Rickr01's Avatar
Rickr01
Supporter
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2008
Posts: 4,419
Likes: 90
From: Vermont
Default

Originally Posted by WARDSPARTSWERKS
Not a stupid question, and one that deserves an explanation since my comment was unclear. When I stepped up to a slightly more powerful fan, there was not a significant improvement in cooling potential in a static or slow speed operation condition. What it did was increase the traveling speed the system will provide cooling. With the new fans it provides a substantial cooling benefit up to normal highway speeds, for me that was 30 degrees drop in FCHT on my bike at 80 MPH compared to without the fans, more on the rear head. I only tested up to 80 MPH, because the cruise control won't lock at 90, so I use 80 as my reference speed, which should cover a majority of riders operating at normal highway speed. So now the system is set apart from all other cooling systems because it is a full time cooling system not just for slow speed, "parade" duty, or when you get caught in traffic; this system keeps your engine significantly cooler the entire time its running. The increase in fan power was very small, compared to the gained performance benefit of cooling at highway speed. It was an error on my part early on in development because I was not looking at cooling full time across the full spectrum of operational speeds; I was under the impresion the engine would achieve full cooling potential from natural airflow at traveling speeds. When I initially tested different powered fans I did not observe a great improvement in performance with more powerful fans, but I was only looking at static operation. Now after conducting dynamic testing at normal riding speeds, the slightly more powerful fan makes a big difference in cooling while in motion, but still doesn't improve much while sitting still. Overall the system is relatively low power, output and consumption, but it is very high efficiency, and its cooling performance is exceptional. I have some new developments on the horizon but I don’t want to reveal them until I'm positive I can make it happen, but I am still trying to improve the system a little more. I’m striving to provide the best system possible.


I really appreciate you taking the time to offer that explanation Jason. I'm still tickled pink with my original fan. Works well for me and the addition of an oil cooler should help cover the highway oil temp. I may have to look into purchasing one of the upgraded fan units in the future to help reduce the head temps at highway speed but for now, I'm happy with what I have. Thanks, Rick
 
Reply
Old Oct 27, 2012 | 09:35 AM
  #1108  
WARDSPARTSWERKS's Avatar
WARDSPARTSWERKS
Banned
Joined: Apr 2012
Posts: 648
Likes: 9
From: WV
Default Chrome Preview

Got the first batch back from the chrome shop, now if I just had enough fans to assemble them all. . As promised I kept enough fans to fill the original chrome oders and I shipped 4 yesterday, waiting on a couple more invoices to come back. Newer chrome orders will not ship until I get more fans. The latest update from supplier is I should have fans by mid Nov. Trust me folks this is not what I had in mind, but I learned how to prevent this delay in the future. I'm hoping this next season will be much better for customers, with a much quicker turn around time. The final cost came in below my original estimate so the chrome option will be an extra $60.00. I put black screens in one to see how it would look, not bad.
 
Attached Thumbnails Built the best engine cooling system...again-100_1617.jpg   Built the best engine cooling system...again-100_1616.jpg  
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Oct 27, 2012 | 10:43 AM
  #1109  
Sailrider 1's Avatar
Sailrider 1
Road Warrior
Joined: Jun 2010
Posts: 1,717
Likes: 35
Default

Originally Posted by WARDSPARTSWERKS
Same manufacturer, and the low power fans are in stock at several suppliers. The bump up in fan output was not that remarkable, but the bump in performance changed everything, it pushed my system into a class by itself. I can't go back now. I'm going through the process of trying to find a new source for fans, it is very slow and aggrivating, manufacturers offer me everything except what I ask for.
I don't know where your getting your fans but a possible solution, that may not be popular but...... Why not get the fans manufactured yourself to your specifications ? The founder of GOPRO video cameras sent a prototype of his first camera to China and had it made to his specs, same with Apple for the iPhone, iPads ect. In one of your previous posts you mentioned the fans were coming by boat so the fans your using obviously are made overseas somewhere. I met the GOPRO guy on a plane a few years ago. He is very approachable and a great guy. It may be worth contacting him for advice and having the fans manufactured yourself to your specs.
 
Reply
Old Oct 27, 2012 | 10:49 AM
  #1110  
Udawg's Avatar
Udawg
HDF Community Team
Joined: Oct 2010
Posts: 902
Likes: 152
From: Georgia
Community Team
Default

Originally Posted by WARDSPARTSWERKS
Got the first batch back from the chrome shop, now if I just had enough fans to assemble them all. . As promised I kept enough fans to fill the original chrome oders and I shipped 4 yesterday, waiting on a couple more invoices to come back. Newer chrome orders will not ship until I get more fans. The latest update from supplier is I should have fans by mid Nov. Trust me folks this is not what I had in mind, but I learned how to prevent this delay in the future. I'm hoping this next season will be much better for customers, with a much quicker turn around time. The final cost came in below my original estimate so the chrome option will be an extra $60.00. I put black screens in one to see how it would look, not bad.
Man, they look good. I agree on the black screen. Is that going to be an option for the chrome or just you checking it out. Me likey!
 
Reply



All times are GMT -5. The time now is 08:09 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE