Built the best engine cooling system...again
http://www.harley-davidson.com/en_US...ts/-J04079.pdf
Last edited by iclick; Jun 20, 2012 at 11:16 AM.
A friend who installed an OTG on his '10 SG last year has consistently shown lower OT's than I have by about 20-25°. Last Saturday after a long ride in 85° weather I took IR readings of our oil pans and they were both roughly the same. After the engine is thoroughly heat-soaked the oil pan temp should closely reflect the OT, or has every time I've checked it. What's more, I changed my oil yesterday and ran the bike 'til the OT showed its normal summer state (205°). As the oil was draining I checked the temp with the IR thermometer and it showed 195-200°, and since I might expect marginal cooling in the 2-3 min. it took me to start draining, I maintain that this gauge is quite accurate.
OTOH my friend's is not, and Jason mentioned in another thread that he had tested an HD OTG and found it to be similarly inaccurate. Jason and I have a theory that HD is making them this way by design. Why? Well, I suspect that HD gets some grief from owners about OT when they can see what it actually is by looking at a gauge. Bikes without coolers can realize alarming OT's, and I can see owners flocking into their local service departments complaining about it. To mitigate this irritation, HD has simply fudged on the accuracy of the gauges. I'll stick to this reasoning until I see evidence to support another idea, and it would be interesting to hear the results from others who perform the same check.
As a side note to support this theory, my present car has a standard WTG in the dash. As most of you know modern cars use electric radiator fans and WT can fluctuate wildly, as the fans usually kick in well above 200°F and don't turn off until well below that temp. My older car of the same model had a gauge in the dash that showed real WT, but the newer car will warm up with the gauge never rising above above the one-half level. I suppose if WT exceeded the factory spec it might climb above the one-half level, but I've never seen it happen with this car in the 13 years I've owned it. I took it upon myself to install a separate VDO WTG--as well as voltmeter, boost, and oil-temp gauges--in the dash and it shows the full swing of temps as I would expect. Why did they re-engineer the guages to fudge like this? I was told by a dealer that they were getting too many warranty claims and complaints about the WT swings, so they wired the gauge through the ECM which "censors" (from lack of a better word) the gauge's readout. Perhaps HD has taken another route toward the same goal by simply making the gauges read lower than actual.
Last edited by iclick; Jun 20, 2012 at 11:18 AM.
The gauges were on backorder and I just got mine a week or two ago, so it should be of very current manuf.
Are there other drop or bolt in Oil Temp. gauges out there that will go in the stock Air Temp gauge location with out a lot of custom modding?
Glenn
The gauges were on backorder and I just got mine a week or two ago, so it should be of very current manuf.
Are there other drop or bolt in Oil Temp. gauges out there that will go in the stock Air Temp gauge location with out a lot of custom modding?
Glenn
http://www.marlins-motorcycles.com/i...tml?c19.html&1
The Best of Harley-Davidson for Lifelong Riders
Jason
Last edited by WARDSPARTSWERKS; Jun 20, 2012 at 10:29 PM.






