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Slip on install problem?

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Old Dec 11, 2011 | 05:41 PM
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number59
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Question Slip on install problem?

I just installed jackpot 4" slip-ons on my 2011 ultra limited. Something is leaking where the slip-on connects to the head pipe. Has anyone had this problem? Or is this normal? Thanks for the input.
 
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Old Dec 11, 2011 | 05:45 PM
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From: Phoenix '53, '88, '09 Big Twins
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some use an rtv type sealant, which can help. (orange hi-temp)
But the magic is in the clamps, positioned carefully and tightened to the correct spec.

over tightening can egg shape everything, which is bad ( eggs pipes can be 'rounded" with a die at a muffler shop- or correct size socket and hammer at home)

the torca clamps are considered to be "one use"- I find that if i tighten to the lower end of the range i can reuse a few times.

Mike
 
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Old Dec 11, 2011 | 05:52 PM
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Originally Posted by number59
I just installed jackpot 4" slip-ons on my 2011 ultra limited. Something is leaking where the slip-on connects to the head pipe. Has anyone had this problem? Or is this normal? Thanks for the input.
How do you know? Symptoms?
 
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Old Dec 11, 2011 | 05:56 PM
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Use new clamps!
 
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Old Dec 11, 2011 | 06:16 PM
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I guess I will be making a trip to the dealer to pick some new clamps up, I figured I could re-use the stock ones since I only had 4K on the bike. Thanks for the help I will let you know if new clamps fix the problem.
 
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Old Dec 11, 2011 | 06:20 PM
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It's not the mileage on the clamp it's the torque used to tighten them.

many parts are made to deform when tightened, the clamps are one of them.

with the new clamps, try the rtv, and torque to the low end of the range, say 20 ft lbs.

if you get a good seal, then the clamps will be in good shape for a couple more uses.

Kudos for noticing the problem, wait until it's right before riding

Mike
 
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Old Dec 12, 2011 | 09:43 AM
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Originally Posted by TurkeyRun
How do you know? Symptoms?
If it is not tightened properly, it will have an exhaust leak. How you will notice is that your bike will pop during deceleration. It is annoying...
 
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Old Dec 12, 2011 | 09:52 AM
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I noticed mine were on loosely after i bought the bike and removed the header to remove the obstruction in the center (cat). I torqued them appropriately. I recommend all fasteners be checked the minute you get it home.
 
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Old Dec 12, 2011 | 09:44 PM
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Well I reinstalled everything with the new clamps and everything torqued down according to the service manual specs. I also applied rtv high temp copper sealent. I will start it up tomorrow after work and make sure everything is running correctly. Thanks again for the help, fingers crossed for tomorrow.
 
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Old Dec 12, 2011 | 10:02 PM
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New Torca clamps will solve your prob!
 
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