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Exhaust Flange nut retorque

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Old May 14, 2012 | 08:02 AM
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Default Exhaust Flange nut retorque

When you guys re-torque your exhaust flange nuts a second or even third time after installing a new head pipe, do you follow the same torque values and sequence, or just snug them up a little? I re-torqued my head pipe a second time after running it and it ran flawlessly. However, after a nice long ridethis weekend I'm getting indications of a minor exhaust leak. I'm not sure that continually re-torquing to the full values is a great thing once done twice? The gaskets were replaced new with the new header.
 
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Old May 14, 2012 | 08:22 AM
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I torque mine once and forget them, never had a problem. If you are continually having the re torque them then something is wrong. Never go above the stated value, even on the 2nd or 3rd time or you will pull that stud right out of the head. That may be what is happening already.
 
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Old May 14, 2012 | 08:53 AM
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I had trouble with nuts working lose. Cured the problem by replacing the nuts with distorted thread lock nuts. Do a search. There are lots of posts on this with options.
 
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Old May 14, 2012 | 09:05 AM
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I had a nut missing when I got the bike, I fitted a standard one with a washer and torqued it once and it has been fine.
 
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Old May 14, 2012 | 09:07 AM
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if the nut is backing off I double nut mine... just torque the 1st 1down... I run the motor a few time then allow to cool then check em agin.. & install a 2nd nut... hold the 1st while torquing the 2nd down...I also use stainless steel nuts...just so thay will come off better for future use..just my ideas...
 
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Old May 14, 2012 | 09:31 AM
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They are not coming loose and still feel tight. However, I like to re- torque flange nuts after an initial warm up period. When I re-torqued they took more to put it at the correct torque again. This weekend I started to get a slight indication of an exhaust leak in performance and since I hear so much here about them coming loose, I thought I'd check with you guys.
 
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Old May 14, 2012 | 09:50 AM
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Why do you think you have a leak?
 
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Old May 14, 2012 | 09:57 AM
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You don't say what pipes you are running but if you have a bracket clamped to the pipe at the starter bracket you should loosen the keps nut at the starter bracket when you torque the flange nuts at the head. If the pipe moves in this will hold it in the new position when you tighten the keps nut.
 
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Old May 14, 2012 | 09:59 AM
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I hand tighten (light) after install, and then do the same multiple times after warm-up/cool down. At about the third time they are where they need to be and don't tighten anymore. It seems to me the gasket will continue to compress during the first couple of heat cycles. I've check with my torque wrench and I don't even use the prescribed amount - don't want to risk snapping a stud. I am a believer in using a torque wrench everywhere else.
 
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Old May 14, 2012 | 10:32 AM
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Originally Posted by ColoSpgsMark
I hand tighten (light) after install, and then do the same multiple times after warm-up/cool down. At about the third time they are where they need to be and don't tighten anymore. It seems to me the gasket will continue to compress during the first couple of heat cycles. I've check with my torque wrench and I don't even use the prescribed amount - don't want to risk snapping a stud. I am a believer in using a torque wrench everywhere else.

I have never tightened flange nuts to the point that a stud could snap. I figure if I've tightened the nuts to the point that the gasket is compressed as far as it will go and I'm bottoming the header flange in the head, its time for new gaskets?

The reason I'm asking about an exhaust leak is because I suddendly started to experinece an up shift pop ocassionally.
 
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