Tuning The 120R
Before I started my 120, the dealer's dyno guy warned me to add 10 full points to Harley's base map VE tables. I did that plus I smoothed the tables by watching the graph and it was still way too lean especially at the 3000 rpm area and at 4500 rpms.
I threw the base map VE tables out the window and went with tables that have my butt dyno happy with no flat spots in the power delivery up to 5000 rpms. The engine only has 200 miles on it so I'm still taking it easy.
Do any of you here that had your 120 bike dyno'd know how to load maps and tune your own bike? And, did the dyno tuner give you the finished map?
I do not want your map (you paid for it) but would like to offer mine for a comparison. I have the SEPST tuner and am using the 09SAZ003 base map but I have the injectors changed from 4.35 to 5.32 and the compression releases turned on. My engine size is at 120" on the constants. My idle is set to 1000 rpms and I smoothed a few of the spark tables a little to get rid of the flat spots around the 3000 and 4500 rpm areas. I'm still using my gutted stock header with Fullsak 2.25 inserts in my CVO slip-ons so any true dual or 2 into 1 into 2 exhaust should be safe to try.
When I have had my previously self-tuned bikes dyno'd, they were always on the slightly rich side so there should be no worry of my tune leaning your bike out if you do try it. I would prefer you compare my VE tables on the screen next to your VE tables though before you download just to be on the safe side.
Compared to what Harley offers as a base map, I feel the one I have worked on and am currently using is way safer and performs 100% better. It may not net the same fuel mileage but I never bought the 120 with fuel consumption as a priority.
I can send the map via email if anyone is interested.
I would NOT run any clutch except for a Pro Clutch with Gold Spring, or a Bandit Sporstman. I'm using the Pro Clutch right now without the VPC and it hooks nice, no slip and slightly higher pull, but the pull goes 'over center' on a Pro Clutch, so sitting at a light isn't a problem at all.
Last edited by wurk_truk; Oct 14, 2012 at 06:30 PM.
I have copied and pasted between TTS and SEPST maps for several years. Some of the values are a little different but I was always able to make one work with the other.
Sounds like a neat set-up with your twin scan and vacuum pump.
The stock pipe is temporary.
I really want a RB racing Black hole pipe but they take forever.....so, the stocker will have to do for the rest of the year.
The cold start was a little erratic but it cleared when I got the VE tables in the ballpark. It cold starts instantly and idles down with no hiccups or surging whatsoever.
I work in Columbus so I'm there every day.
btw, I went to school with a guy named Richard Head.
My 120 runs perfectly fine with my tuning in it and I'll bet there is not an additional 3% to be gained if I were to trust someone to tune it.
My goal is to buy my own dyno in the near future so I can spend the time necessary to produce maximum results.
Unfortunately most tuners are worrying about the boss looking over their shoulder bitch'n about how much time they're wasting which is the case at the one shop where the guy actually can hear and feel what's going on plus understand what the graph is showing him.
1: Yes you spent $650 at our shop. $300 for the tune and we sold you a TTS Matertune at a discounted price of $350 because your SERT was freezing up and not allowing me to finish the tune. You sat in the dyno with me while I tuned your bike, you saw the issues I was having with the SERT that you already had.
2: At the completion of your tune you rode your bike for awhile and came back and you were completely happy with it. It was a few day later that you PM'd me about spark knock. Coincedently between the time you left our shop and you had spark knock issues you made numerous posts on here about how you were adjusting your timing tables.
I didn't see you do it and I would hope not but it felt as if you let me ride it with the spark knock disabled then you enabled it before I left there; it ran way different after I got it home compared to the short trip I took while I was there. The very next Saturday after I left your place, I took it to the indy that originally dyno'd the bike since I was concerned about the way it was falling on its face. He made one pass on his dyno and unstrapped it saying to take it back. That's when I decided to adjust the bike back to my previous self-tuned slightly rich map.
The TTS purchase wasn't a concern or the dollars spent but the base map you selected was not for the cams that were in my bike. I specifically told you I had 260 cams. The base map you selected was for 264 cams, hence the necessity to change timing tables.
I know you were new there at the time and the boss was looking over your shoulder so to speak and he was bitch'n because you let me in the dyno room but it doesn't change the fact that I left there with a dangerously lean bike with the wrong base map.
I should have taken it back to you but having another 68 miles of dyno time placed on my bike didn't seem attractive to me at the time.
I didn't see you do it and I would hope not but it felt as if you let me ride it with the spark knock disabled then you enabled it before I left there; it ran way different after I got it home compared to the short trip I took while I was there. The very next Saturday after I left your place, I took it to the indy that originally dyno'd the bike since I was concerned about the way it was falling on its face. He made one pass on his dyno and unstrapped it saying to take it back. That's when I decided to adjust the bike back to my previous self-tuned slightly rich map.
The TTS purchase wasn't a concern or the dollars spent but the base map you selected was not for the cams that were in my bike. I specifically told you I had 260 cams. The base map you selected was for 264 cams, hence the necessity to change timing tables.
I know you were new there at the time and the boss was looking over your shoulder so to speak and he was bitch'n because you let me in the dyno room but it doesn't change the fact that I left there with a dangerously lean bike with the wrong base map.
I should have taken it back to you but having another 68 miles of dyno time placed on my bike didn't seem attractive to me at the time.
If you're using an unmodified 009SAZ003 map, it's way lean.
Last edited by scj; Oct 19, 2012 at 03:08 AM.
The Best of Harley-Davidson for Lifelong Riders
Like I said earlier, I would like to think you would not do something like that to a customer but it ran night to day different afterwards.
You're recollection of the events are flawed but you're entitled to yours.
Have a nice life.





