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Broken Baffle...What Can Happen

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Old Oct 7, 2012 | 02:37 PM
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Default Broken Baffle...What Can Happen

My 2009 FLHRC has a broken baffle in the left side muffler. I can hear it when decelerating, or reving the engine and letting it slow back down to idle. While I am looking for some good used or "take-off" mufflers, can any damage be done by continuing to ride the bike in this condition? Can a piece of baffling material break off and clog the exhaust?
 
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Old Oct 7, 2012 | 02:41 PM
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worse yet fragments can be pulled back up the exhaust and into the cylinder.

if you are using stock type mufflers, check your local craigslist. everyone's garden shed is full of them

Mike
 
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Old Oct 7, 2012 | 04:20 PM
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Pull the baffle out and determine the extent of the damage so you can rule out any of the dangers outlined above.
 
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Old Oct 7, 2012 | 05:37 PM
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Originally Posted by TUCCI
Pull the baffle out and determine the extent of the damage so you can rule out any of the dangers outlined above.
I am reasonably handy. Once I get the muffler off, how do I remove the baffle?
 
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Old Oct 7, 2012 | 06:49 PM
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Originally Posted by mkguitar
worse yet fragments can be pulled back up the exhaust and into the cylinder.

if you are using stock type mufflers, check your local craigslist. everyone's garden shed is full of them

Mike
I call "bull shot"....Sounds impossible to me....even if the motor was to back fire on start up and run backwards for a few seconds, I can not see it pulling metal shards back 2 to 2 1/2 feet up hill, past the valves into the cylinder....especially with a 2-1-2 set up..the vacuum is just not there...
 
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Old Oct 7, 2012 | 06:55 PM
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I was going to suggest just riding it until you find the replacements.
 
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Old Oct 7, 2012 | 08:29 PM
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Originally Posted by sprintrps
I am reasonably handy. Once I get the muffler off, how do I remove the baffle?
You shouldn't have to remove the muffler to remove the baffle. It should come out the back.
 
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Old Oct 8, 2012 | 05:49 AM
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I found a set of "take-offs" from a 2011. Mine has the 96 engine, 2011 is the 103. Will the mufflers fit?
Part #s 65547-09 and 65324-09 fit '09...are these the same part #s for 2011 model?
 
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Old Oct 8, 2012 | 07:54 AM
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They should, if not I still have my 09 mufflers in a box and would make you a good deal on them. PM me if you're interested.
 
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Old Oct 8, 2012 | 09:07 AM
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If the exhaust gets blocked you could end up with valve damage, best to pull it and see whats going on.
 
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