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Second try to find electrical issue.

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Old Apr 24, 2013 | 02:49 PM
  #21  
jmorganroadglide's Avatar
jmorganroadglide
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From: texas panhandle
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In my 2010 touring manual the power goes from the ignition switch to the 15 amp fuse. From the fuse the power goes to the right turn switch, the DLC and to the tsm/tssm/hfsm and to the abs. For the fuse to burn out, the power to ground has to be downstream of the fuse. I have no idea what the DLC or the TSM are. I also don't understand why the drawing shows power going to the right turn switch(why not the left turn switch also).

DLC is data link connector

TSM is turn signal module
 

Last edited by jmorganroadglide; Apr 24, 2013 at 02:58 PM.
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Old Apr 24, 2013 | 02:51 PM
  #22  
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harley#1
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does it do it more with 2 up. check under the rear fender for bare wires that could have been rubbing on the tire, especially with 2 people.
 
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Old Apr 24, 2013 | 04:04 PM
  #23  
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lowe16
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Ok, here we go. I will try and describe how to locate your problem. This is not an easy description but try and follow me. In order for a 15 amp fuse to blow you have a " short to ground". In simple terms a wire from your your 15 amp ignition fuse has most likely rubbed against something enough to bare a wire. I dont have a wiring diagram for your bike so you will have to do your best to locate the routing of the wires pertaining to the fused side of this wire. The best description I can give you is ; the ignition fuse
is fed from the battery then the appiances are fed from the fuse. The problem will be between the fuse and what ever else is on that circuit.

What I do is fabricate a test unit. Get a KNOWN working headlight from a car/bike or a horn would work well. Connect 2 wires to this item with spade connectors similar to the blades on your 15 amp fuse that blows.
Remove the fuse in question-in this case your 15amp ignition fuse.
Plug these 2 wires from your test unit into the 2 terminals were the fuse was. Be critical that they are not shorting together at the fuse block.

Manipulate the wiring, shove it around,flex it, be somewhat aggressive.
If you see the light activate or the horn go off, you have issolated the problem area.

The idea is this test unit gives you a visual or audio signal as to when the short is located while "working the harness".

Often these conditions occur after some type of repair,maintanence,upgrade on your bike.

I hope this helps, electrical is always a chalange. Get back to me if you have questions.

ps Dawg is leading you in the right direction - experience is KING
 
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Old Apr 24, 2013 | 09:10 PM
  #24  
02Ultra EG's Avatar
02Ultra EG
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From: Colorado
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Originally Posted by lowe16
Ok, here we go. I will try and describe how to locate your problem. This is not an easy description but try and follow me. In order for a 15 amp fuse to blow you have a " short to ground". In simple terms a wire from your your 15 amp ignition fuse has most likely rubbed against something enough to bare a wire. I dont have a wiring diagram for your bike so you will have to do your best to locate the routing of the wires pertaining to the fused side of this wire. The best description I can give you is ; the ignition fuse
is fed from the battery then the appiances are fed from the fuse. The problem will be between the fuse and what ever else is on that circuit.

What I do is fabricate a test unit. Get a KNOWN working headlight from a car/bike or a horn would work well. Connect 2 wires to this item with spade connectors similar to the blades on your 15 amp fuse that blows.
Remove the fuse in question-in this case your 15amp ignition fuse.
Plug these 2 wires from your test unit into the 2 terminals were the fuse was. Be critical that they are not shorting together at the fuse block.

Manipulate the wiring, shove it around,flex it, be somewhat aggressive.
If you see the light activate or the horn go off, you have issolated the problem area.

The idea is this test unit gives you a visual or audio signal as to when the short is located while "working the harness".

Often these conditions occur after some type of repair,maintanence,upgrade on your bike.

I hope this helps, electrical is always a chalange. Get back to me if you have questions.

ps Dawg is leading you in the right direction - experience is KING
Well, I am going to go thru the whole bike and carefully check every wire and connector. Will check all the ground points and look at every wire loom. I have also considered fusing everything in the ignition circuit to see if I can isolate the problem.

Thanks to everyone for all for the input. Somewhere in all of this has to be the answer. Will post the results shortly.
 
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