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Engine troubles Help

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Old Apr 25, 2013 | 06:53 PM
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Ben A's Avatar
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Default Engine troubles Help

I have an 06 Ultra with a fairly new 88 ci engine, less than 6000 miles. I had 550 S&S gear cams installed with high flow air filter, true dual exhaust, race tuner and dine o tuned. It has been running great until Saturday. It started sputtering and popping and running on 1 cylinder like water in the gas. I drained the gas tank and no water. I changed the fuel filter while I had the tank off and changed the spark plugs and checked for loose or worn wires. Nothing worked still sputtering and popping. I don't have any test equipment but I suspect the ECM may have gone bad or maybe a bad injector. Anyone got any ideas? I hate to pay a dealer. Help
 
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Old Apr 25, 2013 | 07:21 PM
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may be coil , if it will run , feel the jugs or pipes and see if the are getting hot , coil went on wifes bike and killed the rear cyl
 
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Old Apr 26, 2013 | 04:46 AM
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Originally Posted by 1st 96 ultra
may be coil , if it will run , feel the jugs or pipes and see if the are getting hot , coil went on wifes bike and killed the rear cyl
Would a bad coil run some and then not because it runs on both cylinders but sputters and pops. With the filter off you can see the fire in the throttle body when it backfires.
 
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Old Apr 26, 2013 | 06:29 AM
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Check to see if it has an intake seal leak. While it is running spray the flanges with WD40 or brake clean and see if it changes the way it is running. Most the time if it is leaking it will kill the motor when you spray it. Sound like a lean pop and the seals will do that.
Jimmy
 
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Old Apr 26, 2013 | 06:31 AM
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Hows it at idle?
 
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Old Apr 26, 2013 | 03:18 PM
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When you first start it it sounds good but then shuts off. It won't idle but if u give it throttle it will stay running but spitting popping and sputtering.
 
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Old Apr 26, 2013 | 06:51 PM
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Pull your oil dipstick.....overfilled?.....smell like gas?

Pull your spark plugs after you have it running......one wet with gas.....the other dry?
 
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Old Apr 26, 2013 | 07:26 PM
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Default Look in the cam chest

Originally Posted by Ben A
I have an 06 Ultra with a fairly new 88 ci engine, less than 6000 miles. I had 550 S&S gear cams installed with high flow air filter, true dual exhaust, race tuner and dine o tuned. It has been running great until Saturday. It started sputtering and popping and running on 1 cylinder like water in the gas. I drained the gas tank and no water. I changed the fuel filter while I had the tank off and changed the spark plugs and checked for loose or worn wires. Nothing worked still sputtering and popping. I don't have any test equipment but I suspect the ECM may have gone bad or maybe a bad injector. Anyone got any ideas? I hate to pay a dealer. Help
I would check for an air leak around the manifold as suggested. If that is good, open the cam chest - I've seen some guys install gear drive cams without checking flywheel runout and gear mesh - cost one of my friends a TC88 motor, as half of the gearset ended up though the oil pump before he figured out the issue. Good luck in your search, let us know how you make out.
 
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Old Apr 26, 2013 | 07:49 PM
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Originally Posted by 0neoldfart
I would check for an air leak around the manifold as suggested. If that is good, open the cam chest - I've seen some guys install gear drive cams without checking flywheel runout and gear mesh - cost one of my friends a TC88 motor, as half of the gearset ended up though the oil pump before he figured out the issue. Good luck in your search, let us know how you make out.
We'll we were on a ride when this suddenly came up but there is no strange noises or grinding coming from the internal parts. Just running very rough. We are at Leesburg this weekend on the spare bike so ill check further when we get home
 
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Old Apr 26, 2013 | 09:45 PM
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My 06 ultra died like that and it was inner cam bearings. I woukd have sworn it was a electrical problem like only running on one cyl. I hope you are luckier than me.
 
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