Right switches dont work after some work
This will eliminate any issues with pinched wires or switches.
Am I thinking right on this?
Might want to go over it again at the connector before disassembling everything again.
Another thing to check is the fuse box and continuity from each wire to the handlebar itself.
Also, at least wrap the wires in electrical tape. Heat shrink is better. I had a wire rub and fray once and the right turn signal would come on all by itself. Like all day on a 200 mile ride. Was interesting to watch everyone react to it. lol.
lp
Wires checked again and again, all appeared correct, fuses checked then we were about to give up when I noticed that two block connectors were exactly the same both black and the plugs could be interchanged. This is where the switchgear blocks connect in the headlamp shell, behind the fairing I would assume in other models. Swapped them and sorted! ,that was the problem, we had plugged the male blocks into the wrong females, they look identical.
May not be your case but check as its very easily done.
Cheers
I will recheck all connectors before pulling the wires to look for a pinch. The plug in question has been rechecked multiple times and Im pretty sure it is good. Im considering getting rid of the plug altogether, and plug each pin in individually to ensure that they are all connecting. Or at least the two from the starter switch and the two from the kill switch.
The thing that I am still confused about is I can have my son hit the start switch (only two wires coming out of the switch) and I can be checking for ohms (Two connectors away from the switch), and I can see that the switch was pushed.
Even if there was a pinched wire other than my start switch, the starter should still engage right?
If you have checked and the problem isn't on the switch side, then the problem isn't on the switch side. I know that sounds stupid, but it doesn't make it untrue.
I trouble shoot automated industrial equipment and I know that sometimes I become so sure that I know where the problem is that I ignore the evidence that shows the problem is not at that place.
You keep saying "pinched wire". What do you mean? A wire that is pinched thru the insulation can be a short or it can work just fine if the actual conductor is touching anything. A wire that has been pinched in two is either a short or an open. Wires are not hoses, just pinching them like a garden hose does not impede the flow of electrons...
The pins inside the molex connector were up too far (pushing the white piece too far out) making it difficult to connect properly.
I took it apart, the reconnected the pins in the molex. All good now!











