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Possible Voltage Regulator issue?

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Old Jul 7, 2014 | 10:51 AM
  #1  
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Jerzmatic
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From: Alpharetta, Ga
Default Possible Voltage Regulator issue?

I'm in a crunch....

A few weeks ago, The Volt gauge on my 2001 Ultra Classic (Carb'd) started dropping lower and lower with each ride. I would charge the battery but still run in the same range (between 10-12v). Finally a few days ago, the bike would not start at all. I charged the battery again and it seems to have a very decent charge but, I get no volt reading at all on the gauge, it remains at all the way to the left (dead) 8v when I turn the bike on.

Does that sound strictly like my Voltage Regulator or should I be worried that the Stator is gone also? Is there anyway I can test this?
 
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Old Jul 7, 2014 | 11:10 AM
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Sounds like a dead battery to me
 
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Old Jul 7, 2014 | 11:22 AM
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you can easily test the charging system, the tech section/electrical has a diagnostic sticky.

you need a fully charged battery to test.

in short- pull the plug from the stator use an AC voltmeter to check the stator output, you should have 16 to 20 volts AC for every 1000 rpms ( so 3000 rpms = 45~60 volts AC). rev the motor the results should be pretty linear.

check the resistance in the stator coil with ohm meter ( specs in sticky) , check for shorted stator to ground

if both good:

the VR converts the AC to DC and limits the power to the battery to under 14.8 volts DC- higher than that and the battery gets "cooked". any ac voltage passing through the VR is a fail, any drain from the battery through the VR when the bike is off is a fail
sometimes the wire from the VR to the battery chafes on the frame, run your finger along it.


IF you are doing the DC checks with a duff battery, that will skew all your figures as the battery instead of providing power is a big big drain on the charging system and can damage it.

if you need a battery, most of us use the Big Krank from batterymart- mine came thru amazon, about $100 delivered

mike
 

Last edited by mkguitar; Jul 7, 2014 at 11:38 AM.
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Old Jul 7, 2014 | 01:12 PM
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From: Riverside, Ca.
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Originally Posted by mkguitar
you can easily test the charging system, the tech section/electrical has a diagnostic sticky.

you need a fully charged battery to test.

in short- pull the plug from the stator use an AC voltmeter to check the stator output, you should have 16 to 20 volts AC for every 1000 rpms ( so 3000 rpms = 45~60 volts AC). rev the motor the results should be pretty linear.

check the resistance in the stator coil with ohm meter ( specs in sticky) , check for shorted stator to ground

if both good:

the VR converts the AC to DC and limits the power to the battery to under 14.8 volts DC- higher than that and the battery gets "cooked". any ac voltage passing through the VR is a fail, any drain from the battery through the VR when the bike is off is a fail
sometimes the wire from the VR to the battery chafes on the frame, run your finger along it.


IF you are doing the DC checks with a duff battery, that will skew all your figures as the battery instead of providing power is a big big drain on the charging system and can damage it.

if you need a battery, most of us use the Big Krank from batterymart- mine came thru amazon, about $100 delivered

mike
I might add that the voltage from the stator is 3 phase so the readings pin to pin, three readings, should all be the same.
 
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