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Old Jul 11, 2014 | 03:42 PM
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Default fall away

I need to test head bearing tension on my 09 SG, using fall away. I'm chasing a rare clunk on the extension stroke of my forks.

When I did it the last time (which was the first time I did this), all of the batwing internals were removed for the triple tree project I was on.

What's the minmum stuff to remove before performing this test? I've a rather heavy amp and really heavy speakers. Remove them? Should the clutch cable be removed from inside the faring?

Thanks
 

Last edited by jefla; Jul 11, 2014 at 04:55 PM.
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Old Jul 11, 2014 | 03:45 PM
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Originally Posted by jefla

I've a rather heavy amp and really heavy speakers. Remove them?
Maybe this is part of the issue??
 
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Old Jul 11, 2014 | 03:54 PM
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KCFLHRC wonders if my heavy amp and speakers are contrbuting to my occassional front end clunk, which I think is coming from my modded forks.

I've wondered a zillion times about the wisdom of putting heavy audio inside our batwings. I really don't like the added weight.
 
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Old Jul 11, 2014 | 05:08 PM
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I think you remove the brake and clutch cables from the handlebars so as not to have anything attached to the bars that would restrict the swing. Manual might help. I'm traveling so can't check
 
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Old Feb 1, 2015 | 11:25 AM
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I'm again trying to get guidance on performing the fall away test on my lightly modified 09 SG. On rare occasions I have a clunk on compression when hitting sharp rises, like a speed bump.

How much must be disconnected or removed from inside the batwing before performing the test. When I last performed the test the front end was stripped of all batwing stuff. My HD manual does not get to this point and Clymers's pics suggest a stripped bike. I think that's wrong. Because it's so much work to remove everything, I would expect HD to develop a test for a bike in standard trim w/ only the outer fairing removed. That's what 0734 said in a 2009 post. See https://www.hdforums.com/forum/frame...away-test.html ("Everything that was stock on the bike when it rolled off the showroom floor should be on there. If anything heavy has been added or removed, this alters the behavior of the swing.")

So, should I remove my heavy BT 7.1 pro speakers and 2180 amp?

Alternatively, because I've added weight in other ways, including Kuraykn driving lights, a KW Slicer fender (much heavier than OEM) and Hog Pro rims (a bit heavier than OEM) that cannot be removed, can we agree on a modification to the test for bikes with balanced but heavier front ends? It seems the number of swings would decrease as weight goes up, especially weight that's far from the centerline, like speakers. For these bikes is one swing back to center good?

Thanks
 
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Old Feb 1, 2015 | 11:42 AM
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Refer to 1.21 in your manual...

in short- remove non-stock access.

disconnect clutch cable & pull back through fairing
remove wiring harness P clamp rivet if they appear to be influencing the swing rate

mike
 

Last edited by mkguitar; Feb 1, 2015 at 11:44 AM.
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Old Feb 1, 2015 | 04:18 PM
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Originally Posted by mkguitar
Refer to 1.21 in your manual...
wow. that's embarrassing. I've always been a bit bad at glossing over instructions. .. There's a lesson in here for me just in time for the compensator upgrade I'm about to tackle. Thanks
 

Last edited by jefla; Feb 1, 2015 at 07:45 PM.
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Old Feb 1, 2015 | 06:42 PM
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Originally Posted by jefla
I'm again trying to get guidance on performing the fall away test on my lightly modified 09 SG. On rare occasions I have a clunk on compression when hitting sharp rises, like a speed bump.

How much must be disconnected or removed from inside the batwing before performing the test. When I last performed the test the front end was stripped of all batwing stuff. My HD manual does not get to this point and Clymers's pics suggest a stripped bike. I think that's wrong. Because it's so much work to remove everything, I would expect HD to develop a test for a bike in standard trim w/ only the outer fairing removed. That's what 0734 said in a 2009 post. See https://www.hdforums.com/forum/frame...away-test.html ("Everything that was stock on the bike when it rolled off the showroom floor should be on there. If anything heavy has been added or removed, this alters the behavior of the swing.")

So, should I remove my heavy BT 7.1 pro speakers and 2180 amp?

Alternatively, because I've added weight in other ways, including Kuraykn driving lights, a KW Slicer fender (much heavier than OEM) and Hog Pro rims (a bit heavier than OEM) that cannot be removed, can we agree on a modification to the test for bikes with balanced but heavier front ends? It seems the number of swings would decrease as weight goes up, especially weight that's far from the centerline, like speakers. For these bikes is one swing back to center good?

Thanks
I see Ricor Valves in your signature, under the conditions you describe it is not uncommon to hear a clunk; the spike in pressure from a sharp input can overwhelm the valves flow potential and momentarily float the whole valve body off its seat atop the damper tube, then when the pressure is relieved the main spring slams the valve body back down causing the clunk. Even with the Intiminator valves modified and tuned it will still happen occasionally, its not necessarily an indication of a problem but rather a characteristic of the valve. After adjusting the neck bearings I think you may still have the clunk during sharp compression, if so its not something that need corrected, just have to get used to it.
 
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Old Feb 1, 2015 | 07:44 PM
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Thanks, fabrik8r. I got the Ricors from you and have read your explanation elsewhere. I think that's what I've got going on, but I'm checking everything.

Brian at Ricor thinks the cause is too much preload. Mine is 39 mm. I have 1 kg RT springs. Brian thinks with those springs and my 210# weight, always solo, I should have only 25 mm of preload. All other resources (Rick @ CCE, RT, etc.) recommended 35-39 mm of preload.
 
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Old Feb 1, 2015 | 08:03 PM
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I heard of too many broken fairing bracket mounts to put all that weight in one.
 
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