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Old Aug 17, 2014 | 10:24 AM
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Default Brakes

My son inlaw has a 2004 Road king, and has a brake problem. everyday riding the brakes work fine but when on a trip and going to high altitudes the brakes fade, he needs to pump them to get normal braking action. he has stopped and checked the fluid level its good. anyone know what might be going on?
 
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Old Aug 17, 2014 | 10:32 AM
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could be the seals in the master cylinder.

test:

on a slight slope

apply brakes lightly to hold the bike steady--- using a zip tie is good- as our hand will change it's grip.

and just sit there for a few minutes...does the bike want to roll or will it hold position.

if it moves, the fluid is seeping past the MC seals.


if any part of the system is 'wet' you have a leak.

old fluid will hold water which will react at elevation, change it

if water in the fluid freezes, it may lock up the brakes--- rare on a bike, 'cause who's riding in freezing weather. I've seen this on cars though...poorly maintained cars



mike
 

Last edited by mkguitar; Aug 18, 2014 at 09:27 PM.
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Old Aug 17, 2014 | 10:49 AM
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Start by flushing out the old brake fluid with new, something we should all do at least every other year. It sounds as if he has a little air in the system, which he has got used to at his normal altitude, but which is affecting braking at higher altitude, with lower atmospheric pressure.
 
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Old Aug 18, 2014 | 10:23 AM
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Thanks Guys Ill let him know
 
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Old Aug 18, 2014 | 10:24 AM
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Thank you
 
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Old Aug 18, 2014 | 11:00 AM
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I had the same problem last year in the eastern mountains. I was on the road, so stopped at a dealer to have the brakes flushed and new fluid. No problems since.

Dennis
 
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Old Aug 18, 2014 | 09:23 PM
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04 used DOT 5, wouldnt hurt to change the fluid. Assuming it hasnt been changed in a while.
 
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Old Aug 18, 2014 | 10:39 PM
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I agree that the fluid is most likely the problem.

There are other things to check on 10 yr old calipers. Lyndall does a great write up in their tech section about dirty pistons on the older calipers.

http://www.lyndallbrakes.com/service-tech/
 
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Old Aug 19, 2014 | 09:21 AM
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Thank you all.
 
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