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F#^+?ing green plug!

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Old May 26, 2014 | 11:02 PM
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Default F#^+?ing green plug!

Installing monkey bars this weekend, got it all together and found the throttle unresponsive. Bars back off, checking connections, found the green plug (inside the bars) had been damaged and pulled apart. I tried to put it back together, got some response, but also got repeated codes for "tgs open" and "tps not correlated", obviously not good enough.
Now I will go buy a new twist grip sensor and the harness it runs to, hoping that will fix it.
In the meantime, can someone tell me why the Harley gods put this plug INSIDE the bars!?
 
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Old May 26, 2014 | 11:15 PM
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Can you cut it off and solder the wires together deleting the plug in the bars?
Just a thought
 
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Old May 27, 2014 | 05:30 AM
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If the bike is a '14 do NOT cut and splice anything on the controls with Canbus. Obviously you did that yanking the wires thru the bars. I've done 3 of them and had no issue with the green plug if done carefully. I did however give the green plug additional strength by slipping a piece of shrink tube over the plug when attached.
 
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Old May 27, 2014 | 09:09 AM
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Local parts guy is telling me now that I cant get the harness that the twist grip plugs into- the other side of the green plug. He has the extended tgs in stock, but says the other side has to be put together with special tools!?
Do I now need them to come pick up my bike,,, for one harness?
 
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Old May 27, 2014 | 09:31 AM
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I've done two sets of Z bars with no special tools. I'm not recommending removing the green harness, but I did - one wire at a time since there are two sets of red white and black.
 
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Old May 27, 2014 | 09:44 AM
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Old May 27, 2014 | 10:16 AM
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Originally Posted by Gunnysgt
If the bike is a '14 do NOT cut and splice anything on the controls with Canbus. Obviously you did that yanking the wires thru the bars. I've done 3 of them and had no issue with the green plug if done carefully. I did however give the green plug additional strength by slipping a piece of shrink tube over the plug when attached.
BINGO! YAHTZEE! Give this guy a medal! Really though, thats what I did also. With a little WD40 to slick things up. Just installed 12" MBB a few days ago. No issues here. DO MORE PUSHING THAN PULLING.

EDIT: IF you're going to order a new TBW altogether, then DO get the Screaming Eagle Version. It DOES NOT have the green plug.
 
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Old May 27, 2014 | 10:30 AM
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Originally Posted by jonly
I've done two sets of Z bars with no special tools. I'm not recommending removing the green harness, but I did - one wire at a time since there are two sets of red white and black.
Are you saying that you spliced and eliminated the green plug on a '14 (canbus) system? Without problems?
I probably might as well try since I've already ruined the connector.
 
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Old May 27, 2014 | 11:29 AM
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I'm saying I have, twice. like I said, don't blindly cut it out - the green plug contains a color change.
 
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Old May 27, 2014 | 11:55 AM
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Whathever you do... take notes and pictures of everything you intend to remove or cut or displace before you start.
Electrical can become a nightmare very quickly!
 
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