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Check Your Front Spark Plug Wire

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Old Jun 24, 2014 | 08:30 PM
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Default Check Your Front Spark Plug Wire

Just a heads up, I noticed today my front plug wire where it comes down from under the tank it was rubbing on the edge of the tank. There is a wear mark in the wire maybe 3/32" deep. Tried rotating the boot but no matter where you turn it, it will still rub. May have to pull the tank and zip tie somewhere. For now I wrapped some electrical tape around the spot.

Bike has 2700 miles on it.

On another note, I still haven't heard anything from MOCO or my dealer on the brake line recall. I have already pulled the tank, inspected, and zip tied the lines so I am confident it's good to go but still think I should have heard something by now...
 
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Old Jun 24, 2014 | 08:42 PM
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Yep,Mine is too.5000 miles on Mine.Thanks for the info!
 
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Old Jun 24, 2014 | 10:36 PM
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Mine too. Thanks for posting. A little pressure will bend the conductor clip in the boot and allow clearance. Easy fix, but a significant issue if gone unnoticed. Thanks again for posting.
 
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Old Jun 24, 2014 | 10:37 PM
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DAMN! Thanks for the heads up! Mine was seriously chaffed too at 8500 miles. I'm just heading out on a 3000 mile'r too!! I think I'll put a piece if fuel line around it in the morning...

EDIT: Just went out and did Wilson's fix...DUH, ya, way simple and a good fix.!! THANKS guys...
 

Last edited by plongson; Jun 24, 2014 at 10:42 PM.
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Old Jun 24, 2014 | 11:34 PM
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Great posting, I only have 1,900 miles on my SGS and yes it does show a wear point already. For now 'til I find something better, I just put the felt side of a velco strip on the tank tunnel where it was rubbing.... THANK FOR THE HEADS UP!
 
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Old Jun 25, 2014 | 12:21 AM
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Mine too but not bad... cut a piece of clear tubing I had, wrapped it around the wire & zip tied it there, bent the terminal boot a little as well.

Thanks !
 
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Old Jun 25, 2014 | 02:44 AM
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Originally Posted by HD_Doobie
On another note, I still haven't heard anything from MOCO or my dealer on the brake line recall. I have already pulled the tank, inspected, and zip tied the lines so I am confident it's good to go but still think I should have heard something by now...
Your dealer/service dept may be getting some kits in first before they call owners and have a bunch of bikes show up and sit waiting on new ABS lines (if needed).
 
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Old Jun 25, 2014 | 05:43 AM
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Good Find - Mine was chaffing the tank also (16,000 miles) so had some 5/16" fuel line (hose) and cut a 2" length and split it and put on the plug wire. Shouldn't be a problem now. - Thanks !!!
 
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Old Jun 25, 2014 | 11:10 AM
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Thanks for the heads up!
I had a small wear spot also. Covered with a piece of split fuel line like harleydude-fla did.
 
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Old Jun 25, 2014 | 05:13 PM
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I just went back and did the "JWilson Fix" (give the boot a slight bend). That seems like the best permanent fix...Thanks JWilson!
 
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