2018+ Softail Models Breakout

New exhaust - replace gaskets?

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Old Mar 22, 2019 | 07:18 AM
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Default New exhaust - replace gaskets?

Those that have replaced exhausts, did you replace the head pipe gaskets? I'm debating it because 1. the bikes only a year old and 2. it looks like the front gasket is going to be tough without completely removing the oil cooler. It's hard enough to get to the front flange nut.
 
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Old Mar 22, 2019 | 07:22 AM
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They are crush to fit. Replace them.
 
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Old Mar 22, 2019 | 07:34 AM
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Agree with #2 , Replace
 
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Old Mar 22, 2019 | 08:07 AM
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Yeah better to be safe I suppose. I was just curious because looking at youtube videos of new exhausts installed on these bikes, none of the posters even mentioned putting in new gaskets. They show all of the other steps though. I'm just hoping I don't need to take the oil cooler hoses off. I have it loose right now but I'm not sure if I'll have enough room to get that fragile gasket in the front head.
 

Last edited by jsimon; Mar 22, 2019 at 08:08 AM.
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Old Mar 22, 2019 | 08:10 AM
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Also the S&S instructions say, "replace gaskets as necessary". Seems like it is always necessary to replace the gaskets.
 
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Old Mar 22, 2019 | 09:30 AM
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The front gasket is easy to replace without having to mess with the oil cooler at all. Definitely replace them. They are cheap and easy. Just take care not to mess up the new gaskets while installing them. They crush and deform really easily and they don't go in unless they are aligned almost perfectly. It's a tight fit but isn't too hard to get seated. Good luck.
 
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Old Mar 22, 2019 | 10:25 AM
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Found this tip on youtube and made this gasket install tool. Just got the gasket to sit in the hole without falling and used this to wiggle and push it in. Worked like a champ! No deformation of the gasket at all.

 
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Old Mar 22, 2019 | 10:44 AM
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