2018+ Softail Models Breakout

Fried another voltage regulator

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Old Mar 3, 2023 | 03:04 AM
  #21  
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Originally Posted by CoolBreeze3646
Heat Shrink & a Heat Gun.



Red goes to BCM should just be able to splice into the red wire that is already there that goes from the BCM to the Voltage Regulator. Make it easy on yourself and splice down where the regulator wires are near the voltage regulator, leaving enough slack to heat shrink and zip tie with some anti chafe tubing if there is not some there from the OEM installation.

hmm... this is what i got.. i pulled it from the harley website but its a 2021 wiring diagram but its a moot point anyway if im gonna splice at the voltage regulator side
but part of me what's the do the right way and open up the wiring harness and replace the entire wire from the voltage regulator the ecu/ehcu/bcm or where ever it leads to
 

Last edited by jweezy; Mar 3, 2023 at 05:40 AM.
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Old Mar 3, 2023 | 03:27 AM
  #22  
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Oh! The 2022 wiring diagram is all the way in the back of the service manual...
 
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Old Mar 3, 2023 | 06:27 AM
  #23  
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Originally Posted by jweezy
Oh! The 2022 wiring diagram is all the way in the back of the service manual...
And where does it show the hookup to the voltage regulator, BCM or ECM?
 
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Old Mar 3, 2023 | 06:40 AM
  #24  
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Originally Posted by 702
Solder and sealing heat shrink. Do it once. Do it right.
People think soldering is the best. But there is a lot of discussion out there about it cracking. You crimp and tug on a conncection, it is good. Heat shrink it too

Everything on your bike is crimped at the factory.

I've replaced this connector before. I am pretty sure the wires are colored. Don't worry about wiring diagram for two colored wires. You will see when you cut, if not worry about it. Strip the out cable back and you will see. If they are colored and match the new wires good to go. If not one is postive and ones is negative going back to battery.
 

Last edited by Rounders; Mar 3, 2023 at 06:42 AM.
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Old Mar 3, 2023 | 06:47 AM
  #25  
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Originally Posted by Rounders
People think soldering is the best. But there is a lot of discussion out there about it cracking. You crimp and tug on a conncection, it is good. Heat shrink it too

Everything on your bike is crimped at the factory.

I've replaced this connector before. I am pretty sure the wires are colored. Don't worry about wiring diagram for two colored wires. You will see when you cut, if not worry about it. Strip the out cable back and you will see. If they are colored and match the new wires good to go. If not one is postive and ones is negative going back to battery.
Oh my god I'm so ****ing sorry. I didn't know that the internet said soldering was bad. Carry on.
 
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Old Mar 3, 2023 | 07:12 AM
  #26  
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Originally Posted by 702
Oh my god I'm so ****ing sorry. I didn't know that the internet said soldering was bad. Carry on.
Other than circuit boards and electronics, what is soldered? Everything on your bike is crimped. Nuke plants are crimped. The concern is solder can crack from vibration.

Do your own research, and just think about it. Everything on your bike is crimped. Try pulling a part a crimp.

 
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Old Mar 3, 2023 | 07:19 AM
  #27  
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Originally Posted by Rounders
Other than circuit boards and electronics, what is soldered? Everything on your bike is crimped. Nuke plants are crimped. The concern is solder can crack from vibration.

Do your own research, and just think about it. Everything on your bike is crimped. Try pulling a part a crimp.
I'll do me, and you do you. And I'll continue laughing at just about everything you post.
 
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Old Mar 3, 2023 | 07:20 AM
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Originally Posted by 702
I'll do me, and you do you. And I'll continue laughing at just about everything you post.
Everything on your bike is crimped. Laugh at your bike.

I've replaced this before on my bike. Volt reg was off so many times connector cracked. On my year, Harley sold 12-18" pig tail. It goes into the main harness on my year, so no choice but to splice.

World uses crimped connections.
 

Last edited by Rounders; Mar 3, 2023 at 07:26 AM.
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Old Mar 3, 2023 | 12:12 PM
  #29  
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Originally Posted by Rounders
Everything on your bike is crimped. Laugh at your bike.

I've replaced this before on my bike. Volt reg was off so many times connector cracked. On my year, Harley sold 12-18" pig tail. It goes into the main harness on my year, so no choice but to splice.

World uses crimped connections.
......... That`s only because crimps are CHEAPER and EASIER, plus labor costs are reduced. This is true for almost every electrical item nowadays. However, solder is BETTER. I`ve worked with electrical items in the service business for over 50 years and where a critical connection had to be made, soldering it was always chosen. As far as vibration is concerned, unless there is some constant pull tension on a soldered connection, that would be moot. Of course, since you think you know it all, GFY!
 
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Old Mar 3, 2023 | 12:25 PM
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GFY? Wow try to discuss something. I said it is discussed topic trying not to sound like a know it all. Trying to be nice.

Very little in the world is soldered other than electronics.

Nuke plants control wiring is crimped. High voltage wires crimp. Some grounds cad welded,but from there they go to crimps. Done with battery operated tools

Automotive is crimped at the factory. When is last time you had a connection fail in an auto or bike? If they were concerned they would not be crimping

Google it,it is a debated topic. What are you afraid of?

Personally I think guys who crimp are like guys who change their oil every 2000 miles it makes them feel good. Makes them feel superior
 
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