FXDX Winter Suspension Project
On assembly after the spring has been compressed and installed on the cartridge, there really isn't any pressure required to install the fork cap into the tube.. The marking of the fork cap works well for damping rod forks but is not needed for cartridge forks.
.
Last edited by multihdrdr; Jan 15, 2019 at 12:35 PM.
Yes, I believe I understood what you (and Howard) were referring to. I recall struggling with this years ago when I bolted the vise to my bench. As I recall, I was concerned about mounting the base parallel to the bench edge (two bolts against the edge) for two reasons: The counter is cheap particle board and I was worried about drilling close to the edge, and there was something under the top that may have interfered with the rear holes. The way the base is oriented now, it's impossible. The back jaw doesn't come past the base:
If I did spin the base, it just clears, but the holes would be right against the edge of the counter:
Basically, crummy counter, so-so vise. Or am I not understanding you properly?

In your pic, it appears you could just cut that corner off the bench top ... if you were so inclined
.
Last edited by multihdrdr; Jan 15, 2019 at 02:35 PM.
A couple of tool questions:
I scored this Motion Pro steering race puller and fork seal driver used on eBay, for about half price. The driver looks like it was used once, and I can't believe the race puller was ever used.
I know I have a set of race drivers somewhere, but annoyingly can't find them. Provided they turn up (and assuming the set contains an appropriate size), is there any reason I can't use this type of driver to set the steering neck races? Or is there something more specific I should have? I bought it decades ago for wheel bearings on my old Alfa time trial car. The front bearings were a weak spot and I was constantly changing them. I believe it was a Lisle set, similar (or identical) to this:
And lastly, do I need one of these for the bearing at the base of the steering stem, or is there a different way that people do this?
https://www.motionpro.com/product/08-0558
Thank a million!!!
The neck race tool I have is a long threaded rod with anvils/platten/plates/whatever for both ends. Basically just like the wheel bearing press. I was never comfortable striking bearings but I know a LOT of people do.
I actually never used the stem bearing tool. Can't remember exactly why but I want to say the bearing was a slip fit on the 49mm stem. That or it was so good I just re-used it? Stupid memory.
If you decide you want/need that stem tool, I'm happy to send it to you.
Last edited by cggorman; Jan 15, 2019 at 07:37 PM.
The Best of Harley-Davidson for Lifelong Riders
autozone.com/loan-a-tools
You don't have to use the Driver Handle. You can use your Wheel Bearing Tool threaded rod (or long bolt) like CG is referring to
Doesn't your Service Dept have any Pullers?
Maybe something like this Split bearing Puller ...
If they don't ... you got 20% coupon? ... $40

https://www.harborfreight.com/bearin...set-62593.html
You have to take off the Cage and Rollers, but you have to anyway with the Motion Pro
.
Last edited by multihdrdr; Jan 15, 2019 at 08:14 PM.
I did use our pneumatic press for my cam plate, but other than that... I never think outside of my own garage! Yes, we must have such a thing somewhere... Even in this day and age, engines still come apart in our shop!





