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06 dyna charging system

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Old Jul 8, 2023 | 03:39 AM
  #11  
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From: Honah Lee
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Glad you got it fixed Jesse.

My 04 stripped the spline. The compensator spring pressure drove it enough to charge.

It was slipping enough that it finally wore a groove in the face deep enough to allow the chain sprocket to move and misalign enough that the chain made a ticking noise.

Attach a photo of that riveted rotor to your next post.
 

Last edited by Jackie Paper; Jul 8, 2023 at 03:45 AM.
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Old Jul 8, 2023 | 09:01 AM
  #12  
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From: poway
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On 06 dynas and 07 up the rest of the big twins they increased the number of crank splines to fix the issue. 04s were one of the early ones with wider/Fewer splines and they had issues keeping the crank nut tight.
 
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Old Jul 8, 2023 | 01:49 PM
  #13  
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From: Honah Lee
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The 10 square straight splines removes a lot more material as compared to a serration V spline.

Both systems use a long cutting broach for the female part. However the male on the 10 spline is cut with a single cutter. A time consuming process.

The serrations are roll formed on the crank. Increasing strength and a much faster and more accurate process.
 

Last edited by Jackie Paper; Jul 8, 2023 at 02:00 PM.
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Old Jul 20, 2023 | 02:33 PM
  #14  
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Here it is sorry took so long. The two piece rotor had all the bolts pulled out and they destroyed the stator.





which has happened to nearly everyone I talked to with an 06 dyna. Glad they changed to the one piece finally. Way of admitting it was a design flaw without actually them taking responsibility.
 

Last edited by blakzs; Jul 20, 2023 at 02:34 PM.
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Old Jul 20, 2023 | 03:11 PM
  #15  
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That thing is tore up
Amazed you got some good readings Dang

Ok Glad ya got it going your way

WP
 
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Old Jul 20, 2023 | 03:27 PM
  #16  
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Originally Posted by WP50
Amazed you got some good readings
Yeah, I can't see how that could be possible. Broken wires don't give good resistance readings.
 
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Old Jul 21, 2023 | 09:03 AM
  #17  
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right it made no sense to me either.

Originally Posted by John CC
Yeah, I can't see how that could be possible. Broken wires don't give good resistance readings.
 
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Old Jul 21, 2023 | 09:15 AM
  #18  
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From: poway
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With the wires ground up like that, they could be shorted together.. I don't think it would have past the isolation to ground test tho..
 
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