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Break-in after engine mods

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Old Nov 18, 2005 | 06:02 PM
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Default Break-in after engine mods

Got to wondering about this the other day. My DXi has recently had the 95 kit and new cams installed and was considering the best way to break-in the new bores. Should I...

1. Start over, like it's a new motor or...
2. Just run her gently for a hundred miles or so, bearing in mind the rest of the motor (crank, heads, tranny etc) is nicely loosened up after 2000 miles.

Thanks for any input.
 
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Old Nov 18, 2005 | 08:23 PM
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Default RE: Break-in after engine mods

From my experiance with all types of motors is dont keep it at a constant rpm range for a long period and dont hammer it for a tank of fuel worth.

Steve
 
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Old Nov 18, 2005 | 08:41 PM
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Default RE: Break-in after engine mods

intruder400ex...how can you hate that quick release windshield? that thing is gold for me in the cooler months.
 
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Old Nov 19, 2005 | 01:20 AM
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Default RE: Break-in after engine mods

Its just that I hate the way it looks I thought it would flow a little more than it dose but it stands out like a sore thumb I feel. I am enjoying it now but it isn't all its cracked up to be. Man it's FU%& freezing here now. I wish I was somewhere I could ride in comfort 12 months out of the year.


Steve
 
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Old Nov 19, 2005 | 08:37 AM
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Default RE: Break-in after engine mods

I hear ya intruder I just got a quick release for my DWG 2 days ago and don't really like it either. Maybe it takes some getting used to.
Sorry for hijacking the thread Gromit
 
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Old Nov 19, 2005 | 12:15 PM
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Default RE: Break-in after engine mods

The quickest, and in my opinion, best way to break in the rings is to find a nice long hill. Start down the hill at 40-50 MPH and gear down to 3rd, and with no throttle, let the "compression" of the motor pull it down. Halfway down the hill downshift to 2nd gear and continue on. Do this 2-3 times, and the rings are broken in! When on the highway alternate you speed 5 mph every once in a while, which is of course changing the RPM's. ( with the hill trick this isn't necessary, 2-3 hill rides, and then just ride as normal)

But as I said, do the hill trick and in 40 miles the motor is broken in, maybe even sooner since you're only breaking in the rings!

joe
 
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Old Nov 19, 2005 | 12:54 PM
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Default RE: Break-in after engine mods

I would be safe and break it in as a new engine, despite some components already broken in. Vary the throttle, don't drone down a long highway, don't lug the engine, don't hammer the engine at high RPMs. The miles and break-in will be over before you know it. Can still have fun with your new 95" engine.

As for the quick release windshield, after six months of having it on the WG I took it off. Mounting hardware too. Could not stand the looks. Plus the wind abatement was minimal. Still a breezy, buffeting ride. Can understand keeping it on for the winter, but I was fine last winter without. Just cover the face, ears, and enjoy the appearance of your ride.
 
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Old Nov 19, 2005 | 06:05 PM
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Default RE: Break-in after engine mods

ORIGINAL: Gromit

Got to wondering about this the other day. My DXi has recently had the 95 kit and new cams installed and was considering the best way to break-in the new bores. Should I...1. Start over, like it's a new motor or...
2. Just run her gently for a hundred miles or so, bearing in mind the rest of the motor (crank, heads, tranny etc) is nicely loosened up after 2000 miles.

Thanks for any input.
The things you've installed are the very items that are most imporant in a new motor, as far as break-in. The bottom end rides on rollers anyway. I would sugest you treat it somewhat like you would if it were new. I broke mine in that way, and it's everything I was looking for. Harley's manual tells it right.JMO

PS..Yes, that detachable windshield, for the most part, sucks. I use mine only to keep from freezing my *** off in the cold weather.
 
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Old Nov 19, 2005 | 08:37 PM
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Default RE: Break-in after engine mods

better safe than sorry
break it in like new I did
 
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Old Nov 22, 2005 | 06:40 PM
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Default RE: Break-in after engine mods

Thanks for the input guys

Yesterday I got to look at the 88cu" pistons which were removed from my motor, and they looked really clean. No blow-by evident (they were 2200 miles old) and looking in excellent shape. It looks like how the bike was broken-in from new to be about right - as a result I've done 100 or so miles on the new bores in the same fashion ie letting the motor spin fairly hard (ie up to approx 4000rpm) in the lower 3 gears, but under a light load, with plenty of loooooong decceleration in higher gears to seat the rings.

Already, the extra urgency from a standing start is very noticable - the shifts through the gears happen a LOT quicker now! Bike even sounds different - lower-pitched, less hard-edged but definitely 'meatier'. Fuelling is now spot-on aswell with virtually no banging and popping on the overrun.

To say I'm a happy bunny would be an understatement.

Oh...did I forget to say I love this bike???
 
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