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2003 FXD - Complete Rebuild

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Old Jun 30, 2025 | 11:03 AM
  #81  
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Originally Posted by malfvnction
Can do that myself. But if the flange don’t fit, a socket won’t fit.
Thin-walled sockets are your friend. I've turned ARP flanges down to a hair larger than the bolt head and they work great.



 
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Old Jul 4, 2025 | 10:48 AM
  #82  
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So, I am just guy with tools and a lift and a few bikes and apparently more money then sense. This project so far has been super fun and I am truly enjoying touching every bit and piece, examining how they work, fit, etc.

I know I am not the fastest, and probably overthink and over complicate issues. This is also a “when I have time” project, so the normal order and timing of things gets out of whack. I also have this serious OCD issue where I have to put every tool away after every task, even if I know I am about to get the same tool out again.

I started this post hopping to get some advice along the way also, so please, if you feel I am ****ing something up, don’t be shy. I am a High School Umpire as well as run a metal fab shop, so my skin is pretty thick. I am also very receptive to criticism.

That being said, I am at a point where waiting on a few parts, still trying to find a few others, and general inexperience has me questioning what to tackle next.
  • I have the whole transmission assembled, but until I decide on Bar set up, I don’t have a clutch cable installed. Am I ok to leave it dry for few more months? Or should I temporarily plug the cable hole and get fluid in it?
  • If I assemble the cam chest, can I leave that dry?
  • I know once I install the lifters and push rods I have to add engine oil at that point correct? To keep the lifters from getting air back in them? Which mean I need to have top end going also, correct?
  • same with primary. Once I get the swingarm, can I do the primary side and leave it dry?
  • Is there any harm in having everything assembled and adding fluids and not running/starting it? For a few months while I figure out the rest?

I guess I am basically wondering, should I leave the motor alone, get the rest of the bike sorted and then finish the motor last? Or is the process of going from the ground up ok?

What would you do?
 
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Old Jul 4, 2025 | 11:19 AM
  #83  
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I'm not a Harley mechanic, and have not rebuilt an engine. I'm an aircraft mechanic so I know how to turn a wrench. I do maintenance on my bikes as much as I'm capable of. Thats why I come here and read through these threads.

Yours are all valid questions, and I'll commend you for the work you have done thus far on your Dyna. It's looking good. It's good that you asked, you'll get some good advice from the more experienced "Harley mechanics" here soon.

If it were my project I'd leave the engine for last. Mainly because after installing the lifters and closing up the camchest, I'd want to start the engine and get the oil flowing. A test run would follow to check out the primary and transmission function. Then the bike could sit while finishing up details, cosmetics and such. But, that's just my thoughts, I'm not a Harley mechanic.


 
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Old Jul 8, 2025 | 12:59 PM
  #84  
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Originally Posted by benscratchin
I'm not a Harley mechanic, and have not rebuilt an engine. I'm an aircraft mechanic so I know how to turn a wrench. I do maintenance on my bikes as much as I'm capable of. Thats why I come here and read through these threads.

Yours are all valid questions, and I'll commend you for the work you have done thus far on your Dyna. It's looking good. It's good that you asked, you'll get some good advice from the more experienced "Harley mechanics" here soon.

If it were my project I'd leave the engine for last. Mainly because after installing the lifters and closing up the camchest, I'd want to start the engine and get the oil flowing. A test run would follow to check out the primary and transmission function. Then the bike could sit while finishing up details, cosmetics and such. But, that's just my thoughts, I'm not a Harley mechanic.
Thanks Ben..

I agree...going to move on and save motor for last.

I used my mad photoshop skills to do a very high resolution and detailed render of what the overall will be. Little unconventional, but so is a buying a $2k bike, stripping it down to nothing and dropping $35k into it.

Im still looking for a better image to go from, but this gets the idea across....




 
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Old Jul 9, 2025 | 10:31 AM
  #85  
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Was just talking to Speed Dealer and they sent me a quick preview of my swingarm. Can’t wait to get this thing on.

Cerakoted to match the HD Blonde motor, and red anodize on all the trim parts.

 

Last edited by malfvnction; Jul 9, 2025 at 12:14 PM.
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Old Jul 11, 2025 | 07:55 PM
  #86  
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Started getting the tins prepped. Since I am
switching to a 49mm front end I had to order the from fender. That should have significant less prep than these did. The previous owner decided he didn’t like the 100th anniversary blue, so he taped over the center line, then applied somewhere between 3 and 300 coats of black paint. Not sure what the paint was but had to go all the way up to 36 grit to get it off. Hammered out a few dents in the fender and got them primed. Waiting on the high bills to cure, then will sand one last time and start getting some color on them.


 
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Old Jul 12, 2025 | 06:34 AM
  #87  
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That swing arm is killer....
Who makes it?
 
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Old Jul 12, 2025 | 07:32 PM
  #88  
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Speed dealer

https://speeddealercustoms.com/colle...son-dyna-99-06
 
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Old Jul 13, 2025 | 12:37 AM
  #89  
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Originally Posted by misfitJason
WOW........ Little too pricey for me...
 
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Old Jul 13, 2025 | 09:45 AM
  #90  
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Originally Posted by 98hotrodfatboy
WOW........ Little too pricey for me...
To pricey for me too, but not many options out there.
 
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