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06 front end clunk

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Old Jul 23, 2008 | 10:13 PM
  #1  
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Default 06 front end clunk

Im having the clunk prob also. Harley tightened it twice. the second time they told me it wasnt covered under warranty but they did me a favor. I just bought the bike to my favorite aftermarket shop to see what they can do. i never ajusted my fork stem on my 98 fxd for the 39,000 miles i owned it WTF. [8D]
 
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Old Jul 24, 2008 | 10:59 AM
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Default RE: 06 front end clunk

Just took mine in for the same thing...
&nbsp\\;
there are threads here and on other forums about this
&nbsp\\;
Bulletin is m-1215-a
&nbsp\\;
Part is 45740-07
&nbsp\\;
its a thicker, hardened washer.&nbsp\\; Allows the nut to get complete compression of the steering head.&nbsp\\; Dunno if the nut is bottoming out on the threads or what, but it seems to fix most peoples clunks.&nbsp\\; Hopefully mine too, cause its in the shop getting some other work done along with the washer install.
 
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Old Jul 24, 2008 | 11:11 AM
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Default RE: 06 front end clunk

if they did not adjust your fall away when they did the washer it will not fix the issue. fall away must be adjusted as well.&nbsp\\;
 
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Old Jul 24, 2008 | 11:26 AM
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Default RE: 06 front end clunk

ORIGINAL: JRK5892

if they did not adjust your fall away when they did the washer it will not fix the issue. fall away must be adjusted as well.&nbsp\\;\\\\\\;
If I'm not mistaken, the instructions that come with the new washer include checking the fall away.&nbsp\\; I know my indy did that, but the techs at the dealer may have to be "reminded".
 
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Old Jul 24, 2008 | 11:35 AM
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Default RE: 06 front end clunk

fatchoppers
&nbsp\\;
Check out getting the new washer per the Service Bulletin. Since install (with new torque specs), my clunk is gone.
 
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Old Jul 24, 2008 | 11:43 AM
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Default RE: 06 front end clunk

and man please tell me you are not paying someone to put on a washer and torque to 80lbs
 
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Old Jul 24, 2008 | 11:59 AM
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Default RE: 06 front end clunk

ORIGINAL: JRK5892

and man please tell me you are not paying someone to put on a washer and torque to 80lbs
&nbsp\\;
Who me??&nbsp\\;Afraid so.&nbsp\\;I know NOTHING about wrenching.&nbsp\\;Not taking any chances with amateurish attempts at repair etc.
 
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Old Jul 24, 2008 | 12:05 PM
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Default RE: 06 front end clunk

For what its worth... I had the same problem with my '07 dyna (same front end)&nbsp\\; and after two dealers and a third person looking at it... it was discovered that the gas tank bolts were loose. &nbsp\\; I'd feel stupid if so many others hadn't missed it!

anyways, check your gas tank bolts...
 
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Old Jul 24, 2008 | 03:46 PM
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Default RE: 06 front end clunk

Mines being done under the extended warranty i bought... else i'd have done it myself, IF i could figure out how to get the cover off the nut wiithout screwing it up...my service manual hasn't come in the mail yet!
 
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Old Jul 24, 2008 | 04:18 PM
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Default RE: 06 front end clunk

The cover just screws off righty tighty, lefty loosey.&nbsp\\; Hey I guess I do know something about wrenching!!
 
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