Coil Relocation
We are always looking to improve. How much too long were the bolts?
Would be interested in knowing how much Taylor charged you for the pair of 8" wires, and what the charge is for the 9.5" wire.
No doubt it is cleaner to solder the extensions in, the waterproof connectors are for convenience for many not comfortable with soldering.
Thanks!
The 8" wires from Taylor were $26.99 (8mm). However, shipped they were $36.19 which I thought was unreasonable. The set was actually listed for an '08 or newer Rocker or "center mount twin cam coils" application. They also offer an 8.2mm set that is $36.99 and a 10.4mm set (black only) that is $51.99.
The custom made wire is going to be $13.50. However, I don't know how much they're going to hit me for shipping yet. The first time they shipped UPS. This time they gave me the option of UPS or regular mail. I chose regular mail. In retrospect, I would have just ordered a custom set with one 8" wire and one 9.5" wire (135° plug connectors). You may be able to get away with 9" wire for the rear cylinder. I'll report back on that when the new wire comes in (with pictures).
The reason that I chose to go with the Taylor wires is that I had a set of Taylor wires previously and I liked them. The wires I had (and the new ones) are blue to match my paint scheme. You can get them in a variety of different colors. I won't swear to it, but, I think for the '07 and newer Softails which have a different coil, two 8" wires will work fine. If I'm not mistaken the plugs on those are equally spaced on the coil whereas the earlier coil plugs are offset to one side. Of course, that's assuming that one orients the coil with the plug connections upward. I've noticed that a lot of folks are choosing to orient the coil with the plug connections oriented toward the ground which will require much longer plug wires. I didn't experiment with that orientation or take any measurements to determine the needed plug wire length.
Weather-pak makes great connectors. I've used them religiously in custom auto wiring applications. I can't remember if Weather-pak offers a smaller connector than what you have in your kit. If they had been a bit smaller I might have used them. Another consideration for me was that I didn't need a four wire plug. My coil harness only has three wires.
I was an electronics tech when I was in the Navy so, soldering is pretty much second hand to me. However, I realize that a lot of folks don't have a soldering iron lying around or are not adept at soldering. If I had thought about it before-hand, I would probably have used a sealed solder connector (i.e. Tyco, Pico, Electralink) instead of soldering. For most folks though, installing pins on wires and assembling the connectors is the definitely the way to go.
Last edited by FBFletch; Jan 10, 2012 at 06:54 AM.
The 8" wires from Taylor were $26.99 (8mm). However, shipped they were $36.19 which I thought was unreasonable. The set was actually listed for an '08 or newer Rocker or "center mount twin cam coils" application. They also offer an 8.2mm set that is $36.99 and a 10.4mm set (black only) that is $51.99.
The custom made wire is going to be $13.50. However, I don't know how much they're going to hit me for shipping yet. The first time they shipped UPS. This time they gave me the option of UPS or regular mail. I chose regular mail. In retrospect, I would have just ordered a custom set with one 8" wire and one 9.5" wire (135° plug connectors). You may be able to get away with 9" wire for the rear cylinder. I'll report back on that when the new wire comes in (with pictures).
The reason that I chose to go with the Taylor wires is that I had a set of Taylor wires previously and I liked them. The wires I had (and the new ones) are blue to match my paint scheme. You can get them in a variety of different colors. I won't swear to it, but, I think for the '07 and newer Softails which have a different coil, two 8" wires will work fine. If I'm not mistaken the plugs on those are equally spaced on the coil whereas the earlier coil plugs are offset to one side. Of course, that's assuming that one orients the coil with the plug connections upward. I've noticed that a lot of folks are choosing to orient the coil with the plug connections oriented toward the ground which will require much longer plug wires. I didn't experiment with that orientation or take any measurements to determine the needed plug wire length.
Weather-pak makes great connectors. I've used them religiously in custom auto wiring applications. I can't remember if Weather-pak offers a smaller connector than what you have in your kit. If they had been a bit smaller I might have used them. Another consideration for me was that I didn't need a four wire plug. My coil harness only has three wires.
I was an electronics tech when I was in the Navy so, soldering is pretty much second hand to me. However, I realize that a lot of folks don't have a soldering iron lying around or are not adept at soldering. If I had thought about it before-hand, I would probably have used a sealed solder connector (i.e. Tyco, Pico, Electralink) instead of soldering. For most folks though, installing pins on wires and assembling the connectors is the definitely the way to go.
BTW, our PRO RACE wires that we sell for $22.95 are the Taylor 10.4 mm wires that they are selling for $51.99.
Yeah, you are right, the coils on the carbed bikes are offset so the rear plug wire needs to be a little longer. The one for the EFI bikes are centered and the wires can be the same length.
Thanks again for the feedback!
DKCustomProducts.com
We have had one installed on the shop Dyna for over 8 months and over 6k miles. Most of those miles were put on in the hot Mississippi summer months.
We also have several other Dynas and Softails that have been running them for a few thousand miles.
We have a couple thousand Sportys running essentially the same set up, some of them for over 5 years.
Zero problems with heat or vibration.
The Best of Harley-Davidson for Lifelong Riders
Delphi makes the male side of the plug. Most electronic parts houses either have it or can order it.
If you are looking for the female side of the plug, NO ONE makes them. The only place you can find them is built into the coil. When we were designing our Coil Relo we wanted to use the same plugs for the wire extension, but found out that the female side simply does not exist. Delphi will make them special....minimum order is 10,000 units!!!
When they learned about it, DK Custom, to their credit, offered to trade out to the slightly longer wires they sell but I declined and instead bought a tank lift. Now the rear wire clears by about 3/8" or a bit better. Looks awesome.
Lastly, DK Custom processes and ships fast. Like really fast. And the product is top notch. Once I get by bike buttoned back together I'm gonna photo it up and I'll post some here, as well as on DK Custom FB page.
Just providing some info, take it for what it's worth.
Last edited by kilrain; Jan 13, 2012 at 10:32 PM.









