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Sticky Shift Lever

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Old Jul 18, 2012 | 04:07 PM
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Default Sticky Shift Lever

While riding my 2012 Fat Bob yesterday I had intermittent issues when shifting. It mostly happened when downshifting while coming to a stop, but occasionally happened when shifting into a higher gear as well. For example, when coming to a stop, I would be able to shift from 4th to 3rd, but then not be able to shift from 3rd to 2nd, or 2nd to 1st. The shifter lever just wouldn’t depress the second or third time in a series of successive down shifts. After a while, I found that if I slipped my toe under the shifter and raised it very slightly between each down shift, I could continue to progress through the gears.

I don't think the problem is with the clutch. It was more like the shifter was not returning to its normal position between each shift.

The bike is only a few months old (less than 3000 miles). Any thoughts on what to check?
 
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Old Jul 18, 2012 | 04:33 PM
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Mids or forwards? Sounds like a linkage problem,check your shift lever first in case it has loosened on the splined shaft. Besides no need to worry you're covered under warranty.
 
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Old Jul 18, 2012 | 04:52 PM
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Bike has forward controls. Checked the shift lever and it was good and tight on the splined shaft, no slipping.

I know warranty should cover it, but wanted to make sure there wasn't a simple fix before taking it to the dealer.

Thanks for the quick reply.
 

Last edited by HAP76; Jul 18, 2012 at 05:14 PM.
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Old Jul 18, 2012 | 05:10 PM
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Originally Posted by HAP76
Bike has forward controls. Checked the shift lever and it was good and tight on the splined shaft, no slipping.

I know warranty should cover it, but wanted to make sure there wasn't a simple fix before taking it to the dealer.

Thanks for the quick reply.
Just for the heck of it check the rear shift arm that your linkage bolts to,it's also a splined shaft. Probably wouldn't hurt to spray a little lube on all the pivot points,good luck.
 
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Old Jul 18, 2012 | 07:17 PM
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These babies have very high torque clutch and tranny assemblies. If you are stopped you will always have trouble shifting down multiple gears. It is much better for the bike that you become used to downshifting in range of every gear, this is also safer for you as you never know when you might need to get the fk out of the way for some reason, it won't be time to start messing with your gears if a darelect car or truck is heading up your *** right?
If you are in a position where you have forgotten to downshift ( which should not happen) just slightly let the clutch out enough to feel it bite, then pull it back in a nd you will be good to downshift at least one gear - repeat as necessary. If the engine is stopped just grab the handlebars and gently rock the bike back and forth while applying pressure to the shifter. You should never have to force it.
 
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Old Jul 19, 2012 | 08:46 AM
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Originally Posted by maddghost
These babies have very high torque clutch and tranny assemblies. If you are stopped you will always have trouble shifting down multiple gears. It is much better for the bike that you become used to downshifting in range of every gear, this is also safer for you as you never know when you might need to get the fk out of the way for some reason, it won't be time to start messing with your gears if a darelect car or truck is heading up your *** right?
If you are in a position where you have forgotten to downshift ( which should not happen) just slightly let the clutch out enough to feel it bite, then pull it back in a nd you will be good to downshift at least one gear - repeat as necessary. If the engine is stopped just grab the handlebars and gently rock the bike back and forth while applying pressure to the shifter. You should never have to force it.
Doubt if that's the problem,if you read the OP he said he first noticed the problem yesterday. There is a return spring in the tranny which could be defective,hopefully not.
 
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Old Jul 19, 2012 | 09:24 AM
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Originally Posted by RAWHIDE07
Doubt if that's the problem,if you read the OP he said he first noticed the problem yesterday. There is a return spring in the tranny which could be defective,hopefully not.
could be that, but he also said when he comes to a stop bro, you ever tried bringing your bike to a stop in fourth and try to get it down to neutral? It dudn't work right? That's what I'm saying, I hope he doesn't have a problem either, guess we will wait for his response.......
 
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Old Jul 19, 2012 | 09:38 AM
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I think Maddghost nailed it

I think I have noticed this on mine when I get lazy/stupid whatever & don't downshift before coming to a stop. If you try to downshift while stopped, it doesnt work, feels like it is in a dead area, then if you put a little pressure on the driveline, it will downshift all the way to 1st.
 
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Old Jul 19, 2012 | 09:40 AM
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Originally Posted by HAP76
While riding my 2012 Fat Bob yesterday I had intermittent issues when shifting. It mostly happened when downshifting while coming to a stop, but occasionally happened when shifting into a higher gear as well. For example, when coming to a stop, I would be able to shift from 4th to 3rd, but then not be able to shift from 3rd to 2nd, or 2nd to 1st. The shifter lever just wouldn’t depress the second or third time in a series of successive down shifts. After a while, I found that if I slipped my toe under the shifter and raised it very slightly between each down shift, I could continue to progress through the gears.

I don't think the problem is with the clutch. It was more like the shifter was not returning to its normal position between each shift.

The bike is only a few months old (less than 3000 miles). Any thoughts on what to check?

I have had the exact same problem, with my '10 WG. I would bet you dollars to doughnuts the problem is that he shifter arm is literally too tight on the pivot. The tip off, is that it isn't returning to the right position after down shifting. If it was just the "you can't stop in 4th gear and then down shift to first with the clutch in, the shifter would still return to the right place.

The shift arm just needs to be reams out a little (there is more than likely some corrosion in there) and greased. That' what fixed the problem for me.

USMAMule
 
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Old Jul 19, 2012 | 09:58 AM
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Originally Posted by USMAMule
I have had the exact same problem, with my '10 WG. I would bet you dollars to doughnuts the problem is that he shifter arm is literally too tight on the pivot. The tip off, is that it isn't returning to the right position after down shifting. If it was just the "you can't stop in 4th gear and then down shift to first with the clutch in, the shifter would still return to the right place.

The shift arm just needs to be reams out a little (there is more than likely some corrosion in there) and greased. That' what fixed the problem for me.

USMAMule
I'd put my money with USMAMule. Sneak over to the softail section and ask the same question. This is a very common problem over there. The clearance between the shift lever shaft and the bushing is so tight that the least little bit of dirt/corrosion will cause it to bind and not allow the shifter to return to center. Tear it apart, clean it up and lube it and you'll be back to normal.
 
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