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How much did you end up taking out of the fenders width? To avoid the possibility of the weld having strength issues down the road, maybe it would be a good idea to take a 1"x1/8" or 1"x1/16" strip of metal and add it into the weld process, maybe the piece you cut out would work. The the center weld will contact both sides of the fender and the strip on the inside of the fender, then go on the inside and add a tack every 1" or 1.5" along both side of the strip. This fender should be good looking when you finish it all up.
I honestly have no clue about welding,but the fender looks just like it came shipped. It was welded through the middle and after they cut it, they welded it back the same way. I told the guy to apply a lot of rust protection paint.
Just picked up the bike today after leaving it at the shop for 3 days. Will go back Monday or Tuesday to have them put the new fender on. They will start prepping it today and hopefully Monday they will be painting it.
The jobs seems to advance very good. Now it's time for the painter to detail everything. I asked them to even put a clear coat underneath to make it easier to clean
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