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Old Nov 13, 2020 | 02:22 PM
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Default Intermittent starter engaging

2005 electra glide when I apply hand brake or foot brake the starter cranks even while driving . Right now it won't do it but it was an hour ago . It started a few months ago . I had installed a kenwood stereo plug and play for harley I thought it was that so I replaced the stereo with aq aquatic plug and play for harley and it still does it . I have the housing opened up for the start button it looks ok and works ok . So as I say its intermittent because I can't get it to do it right now . I was out 2 days ago and it was ok for an hour then stopped for a stop sign and the starter was cranking when I apply the brake and the stereo shuts off and powers up again after you don't touch the brake. Should go for a ride with the stereo disconnected and see if it does it but its minus 3 right now .
 
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Old Nov 13, 2020 | 04:24 PM
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Ok from the thread in chat ya got real problem
The 2 wires Dan mentioned are probably (no guarantee)getting together in a pinched place or melted together just enough to be intermittent.
Hang in here so someone better than me can give ya better idea.

If I can dig up a schematic I'll try for ya.

WP
 
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Old Nov 13, 2020 | 04:51 PM
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Is the wiring for the controls run inside the bars??
WP
 
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Old Nov 13, 2020 | 05:00 PM
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Originally Posted by WP50
Ok from the thread in chat ya got real problem
The 2 wires Dan mentioned are probably (no guarantee)getting together in a pinched place or melted together just enough to be intermittent.
Hang in here so someone better than me can give ya better idea.

If I can dig up a schematic I'll try for ya.

WP
Thanks im not a bike mechanic that's for sure. I put a rocker switch in the line to the starter so at least I can stop power from getting to the starter until I can track down the problem. Could cost many many $$$ at a shop.. thanks to all who may have a tip
 
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Old Nov 13, 2020 | 05:08 PM
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Look closely at those wires in the switch housing, the wires that might be shorted together are Black/Red and Red/Blue.

Did this issue start right after some work was done on the bike?
 

Last edited by Dan89FLSTC; Nov 13, 2020 at 05:19 PM.
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Old Nov 13, 2020 | 05:16 PM
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Originally Posted by Darren Hubbard
I apply the brake and the stereo shuts off and powers up again after you don't touch the brake.
The switch wiring goes into the fairing harness ( Ive got an 08 manual) so this has me wondering about the wiring for the radio even if plug and play real odd deal.
I'm betting wires are pinched or rubbed some where in these circuits.
WP
 
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Old Nov 13, 2020 | 05:28 PM
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I tried to move and tug on every wire that I could coming from the right handlebar all along under the fairing . Also at the back end of the fuel tank

while I had the test light and the starter wire and applying the brake to see if I could get the test light to come on but nothing .
 
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Old Nov 13, 2020 | 05:30 PM
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Tell us exactly what model bike you have, every model has slight differences in the electrical.

It`s time to remove the gas tank and the front fairing cover.
 

Last edited by Dan89FLSTC; Nov 13, 2020 at 05:43 PM.
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Old Nov 13, 2020 | 05:40 PM
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2005 Electra Glide FLHTCI
 
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Old Nov 13, 2020 | 06:03 PM
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Originally Posted by WP50
Is the wiring for the controls run inside the bars??
WP
the wires are run on the outside of the bars but they are inside the protected casing
 
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