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Help me build a pissed off TC88?

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Old Feb 2, 2019 | 11:40 AM
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Default Help me build a pissed off TC88?

I've got a stock 1999 TC88(a) with about 65k miles. It's time for cam tensioners so I figure I'll just do the whole damn thing.

I have engine assembly experience and really enjoy the work so I'm looking to put this together myself.

HOWEVER, I'm new to V-Twins.

That said, I like high-strung naturally aspirated engines and would like to turn up the "angry" factor on this little 88. Not really looking for a specific power figure. Really more interested in the character of the engine. Fast revving, choppy idle, wicked bark, drag pipes (regardless of their poor torque)....

I'm very flexible but right now thinking a 97-100", gear drive cams, head work, ignition, carb, etc. Not terribly interested in opening up the bottom end.

What should I do to get there?
 

Last edited by cggorman; Feb 2, 2019 at 01:54 PM.
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Old Feb 2, 2019 | 12:34 PM
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All depends on your budget. After you figure the budget part out then you would want to look at where you ride the bike most of the time. By that I mean what RPM range do you run the engine in most of the time. Once those are out of the way it comes down to personal choice. You can keep it 88 and make a higher rev'ing engine or stroke and bore it and make a torque monster out of it.
 
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Old Feb 2, 2019 | 12:41 PM
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Budget is flexible. I'll do it in stages if necessary. Maybe $5k (just for the parts)?

I tend run in the higher end of the rev range. 2500-5500. Lots of highway and back road bombing. NO stunting or antics and NO passengers. Ever.

Bike is quite light for a Dyna. 580 pounds wet. Chain drive, so I can alter the final ratio pretty easy.
 
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Old Feb 2, 2019 | 01:35 PM
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5k for parts and no bottom end? For a little more money can't you go with a brand new v111 from s&s and have new everything and more power? Still get to do some wrenching too. Win win
 
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Old Feb 2, 2019 | 01:50 PM
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I'd be happy to spend less but the soul of the machine is in the metal and hands that built it. A new engine just isn't quite the same to me.
 
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Old Feb 2, 2019 | 02:24 PM
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Originally Posted by cggorman
I've got a stock 1999 TC88(a) with about 65k miles. It's time for cam tensioners so I figure I'll just do the whole damn thing.

I have engine assembly experience and really enjoy the work so I'm looking to put this together myself.

HOWEVER, I'm new to V-Twins.

That said, I like high-strung naturally aspirated engines and would like to turn up the "angry" factor on this little 88. Not really looking for a specific power figure. Really more interested in the character of the engine. Fast revving, choppy idle, wicked bark, drag pipes (regardless of their poor torque)....

I'm very flexible but right now thinking a 97-100", gear drive cams, head work, ignition, carb, etc. Not terribly interested in opening up the bottom end.

What should I do to get there?
Do your research or advice of places near you?
Call Hillside motors for the calculation and level you want to spend...
http://hillsidecycle.com

Remember, while your in there check the run out to see if the crank is in tolerance for that added torque....
99was the first year of the Twinkie and plenty of options now...Fuel moto is another place that gives you levels of rebuild and support for your build..
https://www.fuelmotousa.com/c-120557...20GLIDE%20FLTR


https://www.fuelmotousa.com/p-28614-...20GLIDE%20FLTR
 

Last edited by duglaura&flhti; Feb 2, 2019 at 02:40 PM.
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Old Feb 2, 2019 | 02:28 PM
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Originally Posted by cggorman
Budget is flexible. I'll do it in stages if necessary. Maybe $5k (just for the parts)?

I tend run in the higher end of the rev range. 2500-5500. Lots of highway and back road bombing. NO stunting or antics and NO passengers. Ever.

Bike is quite light for a Dyna. 580 pounds wet. Chain drive, so I can alter the final ratio pretty easy.
5K will most likely not get you what you want from the sound of it. So you can begin to look around and see about picking parts up along the way prior to tearing it apart. That will help with the budget some as its a little at a time until you tear it down. I would want to get the lower end done one way or the other, so that was why I asked as sometimes you can find a stroker crankshaft for it and that would change the entire build. Either way it will need some case work when you get it apart. Locate a machine shop in your area you would like to work with before getting started and see what they might be able to help you with. I would look to build something in the 10.5:1 compression ratio and a cam for the RPM range you described above and then have your heads ported or possibly find a good set of take offs to get ported. If you don't get in a hurry there is typically deals to be had.
 
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Old Feb 2, 2019 | 02:40 PM
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Originally Posted by cggorman
I'd be happy to spend less but the soul of the machine is in the metal and hands that built it. A new engine just isn't quite the same to me.
Sweet. Personally I'd start with the crank if I built it.
 
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Old Feb 2, 2019 | 04:12 PM
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Just buy a 124 from S&S
 
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Old Feb 2, 2019 | 05:02 PM
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Hillside bored my cylinders to 98" and ported the heads and intake. Went with a 585 S&S cam at 10.5 CR.
Very happy with this set up. Revs to 6K and seems to have power everywhere. You'll also need to change the ignition module so you can alter the timing as needed. I used the Twin Tech module, which Scott set up for me in advance to match my build. Stayed with stock carb, which seems to work just fine after proper jetting. I probably left a few horses on the table by not going to a bigger carb, but I'm very happy with the set up. Ended up with 95/106.
 
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