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Engine Mechanical TopicsDiscussion for motor builds, cams, head work, stripped bolts and other engine related issues. The good and the bad. If it goes round and around or up and down, post it here.
The last time that I heard a bearing growling like the one in the first clip, it was the Timken (main) bearings that were worn out. Check the tappet screen & open the oil filter, spread the pleats, and inspect it for debris, especially metal particles. If find something, you'll know you are going in further until you find what's shedding metal.
The last time that I heard a bearing growling like the one in the first clip, it was the Timken (main) bearings that were worn out. Check the tappet screen & open the oil filter, spread the pleats, and inspect it for debris, especially metal particles. If find something, you'll know you are going in further until you find what's shedding metal.
I am concerned that's what is going on. I didn't find anything in the tappet screen but I haven't taken out the oil filter yet. I'm not sure I want to tackle a full rebuild of the lower end so I'm not sure how I will proceed if that's where it leads. Might be looking for an engine.
My experience is the timken bearings make a whine / whirring sound, and then get louder to a roar. Check the flywheel end end play (not run out) to see if it is excessive.
If it were mine, I'd have the engine rebuilt by a reputable HD shop that works on the older engines rather than look for a used one.
My experience is the timken bearings make a whine / whirring sound, and then get louder to a roar. Check the flywheel end end play (not run out) to see if it is excessive.
If it were mine, I'd have the engine rebuilt by a reputable HD shop that works on the older engines rather than look for a used one.
Paul
Unfortunately, I spent all my money buying this bike and can't afford either option and rebuilding it is beyond my skill set. So it is likely not going back on the road any time soon.
My experience is the timken bearings make a whine / whirring sound, and then get louder to a roar. Check the flywheel end end play (not run out) to see if it is excessive.
If it were mine, I'd have the engine rebuilt by a reputable HD shop that works on the older engines rather than look for a used one.
Paul
So how much end play is too much? And what is the best way to measure? Should I also check run out?
Last edited by jim@audiodogstudio.com; May 28, 2026 at 06:05 PM.
Reason: clarificaton
Book calls for .001-.006. The end play is set with a spacer between the timken bearing on the sprocket shaft.
To check it you need a dial indicator fixed to the case on the end of either shaft. Push against the sprocket or pinion shaft and set the dial indicator to 0. Then press the other direction and check the movement. Search google if you want to see pictures to help get the idea. The bearings are gonig to have to be fairly bad to see much out of spec, but the noise isn't good.
Book calls for .001-.006. The end play is set with a spacer between the timken bearing on the sprocket shaft.
To check it you need a dial indicator fixed to the case on the end of either shaft. Push against the sprocket or pinion shaft and set the dial indicator to 0. Then press the other direction and check the movement. Search google if you want to see pictures to help get the idea. The bearings are gonig to have to be fairly bad to see much out of spec, but the noise isn't good.
Did everything in the cam check check out ok?
Paul
I had 2 trucks to work on today so I haven't gotten back to the bike yet, but I will probably get to it tomorrow. Thanks for the info, I will get a dial indicator on it and possibly work on the cam chest stuff too if I have time. I'll post again afterwards. Thanks!
So you bought the bike and it makes the nasty sound? The noise is definitely not the inner cam bearing. I'm not a shovel guy but the sound is like gear teeth are really loose. IIRC HD changed the tooth profile a couple times on the cams, going from gen shovel to alternator in 69/70 and in 77/78. It it possibly that they the gears are mismatched or simply the 78 up gears are matched to the pinion wrong.. You can have as much as 0.005 gear lash with a wrong combo on the later gears.
So you bought the bike and it makes the nasty sound? The noise is definitely not the inner cam bearing. I'm not a shovel guy but the sound is like gear teeth are really loose. IIRC HD changed the tooth profile a couple times on the cams, going from gen shovel to alternator in 69/70 and in 77/78. It it possibly that they the gears are mismatched or simply the 78 up gears are matched to the pinion wrong.. You can have as much as 0.005 gear lash with a wrong combo on the later gears.
Yes, I'm an idiot. I bought the bike from someone I did business with before and trusted him that the engine was solid, but it had been sitting and needed a carb rebuild so it didn't run when I got it. Once I rebuilt the carb and got it running I noticed the noise. It has had a cam replaced for sure and possibly other work done. Any idea how I should go about investigating the gear mismatch possibility? Maybe I will need to change the cam? (the bike is a 1974)
Last edited by jim@audiodogstudio.com; Yesterday at 07:48 AM.
Reason: clarification
The only unusual noise I could hear in the video is what sounds to me like gear whine, caused by a tight fitting mesh between the cam gear and pinion gear.
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