03 Springer bendix gear won't disengage
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1st Gear
Joined: Jul 2013
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From: Michigan
03 Springer bendix gear won't disengage
Got an 03 Springer that the starter gear is shooting forward to engage, but then doesn't disengage. The motor stop when letting go of the button, but the gear doesn't pull back. Is this a good sign of needing to replace the bendix needs to be replaced...or the whole starter?
Thread Starter
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1st Gear
Joined: Jul 2013
Posts: 5
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From: Michigan
Starter is working just fine (or was up until about 3 weeks ago). It is all OE equipment (no mods). Owner took to dealer and they diagnosed starter. But when I hit the button it didn't sound like starter to me. So...I did a little searching and found a forum here that talked about the bendix (pinion) gear could be an issue. Pulled the primary cover and saw the gear was still engaged. Pushed on it a bit and it pops back in place. Next time the button is pressed it thrusts forward (as expected) but then doesn't retract. Just stays on the flywheel. Bike will actually start after a few attempts. Sounds aweful getting it there but seems to run fine afterwards.
Club Member
Joined: Jun 2007
Posts: 45,429
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From: Bedford UK
Sounds like your starter clutch. If it is making awful noises when you press the button it is most likely that is worn and in need of replacement. You can buy a new one from a dealer or any Harley custom shop, even Ebay.
Seasoned HDF Member
Joined: May 2008
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From: South Carolina
You said the problem was that the pinion gear was remaining engaged to the ring gear. That would have nothing to do with the starter clutch.
Thread Starter
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1st Gear
Joined: Jul 2013
Posts: 5
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From: Michigan
Well finally got a chance to pull the rest of the bike apart to get out the starter. All gears look fine. Bench tested the Starter and pretty sure that is the culprit here. Just hate the price tag that come with it.
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From: Bedford UK
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