EVO All Evo Model Discussion

Diy camgear change

Thread Tools
 
Search this Thread
 
Old Apr 18, 2015 | 12:31 PM
  #1  
insp.clouseau's Avatar
insp.clouseau
Thread Starter
|
Cruiser
Joined: Jul 2007
Posts: 210
Likes: 15
From: Belgium, Brabant
Default Diy camgear change

Hi guys
Just finished a cam change for a buddy after swapping mine last winter.
While mine doesn't have a whine AT ALL, his one does sing a little.
So..have to swap with original gears this time.

But.... Unfortunatly I dont have immediate acces to a press.

I have read on this forum that it is possible to remove/install the gear mannualy by putting it in the freezer.

Can anyone ellaborate on this technique and do I have other options?

Thx a lot and keep the rubber side down ;-)
 
Reply
Old Apr 18, 2015 | 01:22 PM
  #2  
Dr.Hess's Avatar
Dr.Hess
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2007
Posts: 8,200
Likes: 3,089
From: NW AR
Default

Well, the theory is that you would freeze the cam and put the gear in the oven at say, 200F or 250 or so, then when you put the pieces together, they will slide right together and stick when one expands and the other contracts. I dunno about getting them apart. A BFH may do it.

I think you would be a lot better off just taking it to someone with a press. They won't charge you much.
 
Reply
Old Apr 18, 2015 | 02:02 PM
  #3  
br549A1's Avatar
br549A1
Outstanding HDF Member
Joined: Nov 2013
Posts: 2,358
Likes: 34
Default

Google stuff like "oven gear cam" you'll get plenty of links on how. Here's one below.

If you plan to do this, make sure you mark the gear so that you'll be able to see the mark and keyway on the cam in whatever position you'll need it in. It's going to be hot, you aren't going to be holding it or fiddling with it. You'll have to have some blocks set up to put the gear on and slip the cam in.

You have seconds to get it in line and slap it together. Once it locks up its not moving. I'm not sure how you plan on getting the gear off without a press. A hammer is going to damage the new cam. I tried this only because I had access to a press, but had to wait a week. I figured nothing to lose. Well it worked only halfway, it slid on like butter halfway then locked up. It ended up helping me come press time because I had it lined up just needed the press to get it the last half inch. I didn't have to fumble with the alignment, just slapped it on the press and cranked it down. I'm not sure if you get stuck you could use a torch on the gear to get it moving.

My advice, find a press, it will take you less time and if it's not aligned you can redo it. I'm all for diy and will try anything to avoid help but this is just a pain in the *** and a press is very easy. You want to diy this build a diy press out of wood , threaded rod and a bottle jack

http://www.competitiondiesel.com/for...p/t-47288.html
 
Reply
Old Apr 18, 2015 | 02:18 PM
  #4  
Dr.Hess's Avatar
Dr.Hess
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2007
Posts: 8,200
Likes: 3,089
From: NW AR
Default

$199 less 20% with a coupon, and you'll wonder how you got along so long without one.
http://www.harborfreight.com/20-ton-...ess-60603.html
 
Reply
Old Apr 18, 2015 | 04:03 PM
  #5  
texashillcountry's Avatar
texashillcountry
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,065
Likes: 4,561
From: Haslet Texas
Default

Originally Posted by insp.clouseau
Hi guys
Just finished a cam change for a buddy after swapping mine last winter.
While mine doesn't have a whine AT ALL, his one does sing a little.
So..have to swap with original gears this time.

But.... Unfortunatly I dont have immediate acces to a press.

I have read on this forum that it is possible to remove/install the gear mannualy by putting it in the freezer.

Can anyone ellaborate on this technique and do I have other options?

Thx a lot and keep the rubber side down ;-)
FWIW when I changed my cam (before I got on the forum) I had a whine and was told to ignore it and it would go away with in 5k miles.
It did go away and that was 35k miles ago.
 
Reply
Old Apr 18, 2015 | 04:10 PM
  #6  
insp.clouseau's Avatar
insp.clouseau
Thread Starter
|
Cruiser
Joined: Jul 2007
Posts: 210
Likes: 15
From: Belgium, Brabant
Default

Thx for the info guys,
Any idea of how much pressure the press should be able to produce?

Might just try to conjure up such apparel with some wood But I dont have any hard oak left.
 
Reply
Old Apr 18, 2015 | 05:37 PM
  #7  
Tee&Vee's Avatar
Tee&Vee
Stellar HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2011
Posts: 2,583
Likes: 115
From: Boston, MA
Default

Didn't the user HarDlife start a thread about this last year? I think it was the method the good doctor prescribed er described.
 
Reply
Old Apr 18, 2015 | 10:00 PM
  #8  
apples402's Avatar
apples402
Road Captain
10 Year Member
Photogenic
Joined: Nov 2013
Posts: 556
Likes: 40
From: nebraska
Default

Tried the BFH on my old cam, didn't work....used two pieces of oak 6x6 and beat away...maybe moved it about 1/8 inch wasn't about to try this with the new cam. Press took about 5 minutes off and on and the shop did it for free because it was a learning experience for them.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Apr 19, 2015 | 04:29 PM
  #9  
insp.clouseau's Avatar
insp.clouseau
Thread Starter
|
Cruiser
Joined: Jul 2007
Posts: 210
Likes: 15
From: Belgium, Brabant
Thumbs up

Yup...shop - press it is than....

Thx again for the info guys.

If it wasn't for the good people on this forum, I would have given up on decent EVO's and joined twinkie town.

Enjoy the ride folks ;-)
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Road Star
Engine Mechanical Topics
3
Jul 28, 2017 08:23 PM
rainsong
EVO
23
May 3, 2017 01:50 PM
TStephen
Engine Mechanical Topics
5
Dec 2, 2016 01:25 PM
terrapin88
EVO
42
Apr 17, 2013 07:39 PM
riden2low
EVO
8
Apr 13, 2007 02:23 AM




All times are GMT -5. The time now is 10:27 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE